Patents by Inventor Daisuke Oya
Daisuke Oya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260116829Abstract: There is provided an aluminum/ceramic bonding substrate having a ceramic substrate, an aluminum plate of an aluminum alloy which is bonded directly to one side of the ceramic substrate, an aluminum base plate of the aluminum alloy which is bonded directly to the other side of the ceramic substrate, and a plate-shaped reinforcing member which has a higher strength than that of the aluminum base plate and which is arranged in the aluminum base plate to be bonded directly to the aluminum base plate, wherein the aluminum alloy contains 0.01 to 0.2% by weight of magnesium, 0.01 to 0.1% by weight of silicon, and the balance being aluminum and unavoidable impurities.Type: ApplicationFiled: December 30, 2024Publication date: April 30, 2026Applicants: DOWA METALTECH CO, LTD., Mitsubishi Electric CorporationInventors: Koji Kobayashi, Takuma Tsubota, Hideyo Osanai, Daisuke Oya
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Patent number: 12221389Abstract: There is provided an aluminum/ceramic bonding substrate having a ceramic substrate, an aluminum plate of an aluminum alloy which is bonded directly to one side of the ceramic substrate, an aluminum base plate of the aluminum alloy which is bonded directly to the other side of the ceramic substrate, and a plate-shaped reinforcing member which has a higher strength than that of the aluminum base plate and which is arranged in the aluminum base plate to be bonded directly to the aluminum base plate, wherein the aluminum alloy contains 0.01 to 0.2% by weight of magnesium, 0.01 to 0.1% by weight of silicon, and the balance being aluminum and unavoidable impurities.Type: GrantFiled: July 23, 2021Date of Patent: February 11, 2025Assignees: DOWA METALTECH CO., LTD., Mitsubishi Electric CorporationInventors: Koji Kobayashi, Takuma Tsubota, Hideyo Osanai, Daisuke Oya
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Publication number: 20240297104Abstract: An object of the present invention is to provide a power semiconductor device enabling a downsizing of a module. A power semiconductor device according to the present invention includes: emitter main electrodes each provided in each of a plurality of semiconductor chips; and main electrode emitter sense terminals directly connected to each of the emitter main electrodes and partially exposed outside a module, wherein each of the main electrode emitter sense terminals is located diagonally to each other, and a distance from each of the main electrode emitter sense terminals to each of the emitter main electrodes connected to each of the main electrode emitter sense terminals is smaller than a distance between the main electrode emitter sense terminals in a plan view outside the module.Type: ApplicationFiled: November 28, 2019Publication date: September 5, 2024Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Daisuke OYA, Yukimasa HAYASHIDA, Tetsuo MOTOMIYA
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Patent number: 11887904Abstract: It is an object to provide technology allowing for improvement in productivity of a semiconductor device. A semiconductor device includes: a base plate; an insulating substrate including a ceramic plate integrally bonded to an upper surface of the base plate with no solder layer therebetween and a circuit pattern disposed on an upper surface of the ceramic plate; a semiconductor element mounted on an upper surface of the circuit pattern; a case surrounding the insulating substrate and the semiconductor element over the base plate; an adhesive to adhere a lower portion of the case to an outer peripheral portion of the ceramic plate; and a sealant to seal the interior of the case, wherein the adhesive is in contact with an outer peripheral end of the ceramic plate to an outer peripheral end of the circuit pattern.Type: GrantFiled: July 11, 2019Date of Patent: January 30, 2024Assignee: Mitsubishi Electric CorporationInventor: Daisuke Oya
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Patent number: 11569141Abstract: A semiconductor device includes a first electrode; a second electrode; a resin case surrounding the first electrode and the second electrode; and a resin insulating part made of a material the same as a material of the resin case and covering part of the first electrode and part of the second electrode inside the resin case. The resin insulating part contacts an inner wall of the resin case or is separated from the inner wall of the resin case. A move positioned between the first electrode and the second electrode is formed at the resin insulating part, and thus a space in which the resin insulating part does not exist or a material different from the resin insulating part is provided between the first electrode and the second electrode.Type: GrantFiled: August 8, 2018Date of Patent: January 31, 2023Assignee: Mitsubishi Electric CorporationInventors: Daisuke Oya, Yukimasa Hayashida, Tetsuo Motomiya
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Publication number: 20220359423Abstract: The object is to provide a semiconductor device that enables reduction of deformation of a metal pattern due to a thermal stress and enhancement of reliability with respect to a heat cycle. A semiconductor device includes an insulation substrate, a metal pattern, a refinement region, and a semiconductor chip. The metal pattern is provided on an upper surface of the insulation substrate. The refinement region is provided in at least a partial region of a surface of the metal pattern. The refinement region contains a crystal grain smaller than a crystal grain of metal contained in the metal pattern outside the at least partial region of the surface. The semiconductor chip is mounted in the refinement region of the metal pattern.Type: ApplicationFiled: September 11, 2019Publication date: November 10, 2022Applicant: Mitsubishi Electric CorporationInventors: Yoshihiro YAMAGUCHI, Daisuke OYA
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Patent number: 11484936Abstract: In a semiconductor-mounting heat dissipation base plate including: an insulating substrate to which a metal circuit layer for mounting a semiconductor chip thereon is fixed; a heat dissipation base formed from the same metal material as the metal circuit layer at a side opposite to the metal circuit layer across the insulating substrate and fixed to the insulating substrate similar to the metal circuit layer; and a strengthening member provided in the heat dissipation base so as to be separated from the insulating substrate, the sizes of crystal grains of a metal structure at a part of the heat dissipation base or the metal circuit layer are reduced by a crystal size reducing material adhered to a mold, thereby preventing an adverse effect of a columnar crystal structure.Type: GrantFiled: December 23, 2020Date of Patent: November 1, 2022Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Keisuke Tanaka, Daisuke Oya, Mikio Ishihara, Tatsuya Iwasa, Koji Saito, Yuki Wakabayashi
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Publication number: 20220165631Abstract: It is an object to provide technology allowing for improvement in productivity of a semiconductor device. A semiconductor device includes: a base plate; an insulating substrate including a ceramic plate integrally bonded to an upper surface of the base plate with no solder layer therebetween and a circuit pattern disposed on an upper surface of the ceramic plate; a semiconductor element mounted on an upper surface of the circuit pattern; a case surrounding the insulating substrate and the semiconductor element over the base plate; an adhesive to adhere a lower portion of the case to an outer peripheral portion of the ceramic plate; and a sealant to seal the interior of the case, wherein the adhesive is in contact with an outer peripheral end of the ceramic plate to an outer peripheral end of the circuit pattern.Type: ApplicationFiled: July 11, 2019Publication date: May 26, 2022Applicant: Mitsubishi Electric CorporationInventor: Daisuke OYA
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Patent number: 11271043Abstract: An emitter interconnection connecting the emitter of a semiconductor switching element to a negative electrode is different in one or both of length and width from an emitter interconnection connecting the emitter of a semiconductor switching element to the negative electrode. At the time of switching, an induced electromotive force is generated at a gate control wire, or at a gate pattern, or at an emitter wire, by at least one of a current flowing through a positive electrode and a current flowing through the negative electrode, so as to reduce the difference between the emitter potential of the semiconductor switching element and the emitter potential of the semiconductor switching element caused by the difference.Type: GrantFiled: April 11, 2018Date of Patent: March 8, 2022Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Shota Morisaki, Yoshiko Tamada, Junichi Nakashima, Daisuke Oya
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Publication number: 20220033317Abstract: There is provided an aluminum/ceramic bonding substrate having a ceramic substrate, an aluminum plate of an aluminum alloy which is bonded directly to one side of the ceramic substrate, an aluminum base plate of the aluminum alloy which is bonded directly to the other side of the ceramic substrate, and a plate-shaped reinforcing member which has a higher strength than that of the aluminum base plate and which is arranged in the aluminum base plate to be bonded directly to the aluminum base plate, wherein the aluminum alloy contains 0.01 to 0.2% by weight of magnesium, 0.01 to 0.1% by weight of silicon, and the balance being aluminum and unavoidable impurities.Type: ApplicationFiled: July 23, 2021Publication date: February 3, 2022Applicants: DOWA METALTECH CO, LTD., Mitsubishi Electric CorporationInventors: Koji Kobayashi, Takuma Tsubota, Hideyo Osanai, Daisuke Oya
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Publication number: 20210217675Abstract: A semiconductor device includes a first electrode; a second electrode; a resin case surrounding the first electrode and the second electrode; and a resin insulating part made of a material the same as a material of the resin case and covering part of the first electrode and part of the second electrode inside the resin case. The resin insulating part contacts an inner wall of the resin case or is separated from the inner wall of the resin case. A move positioned between the first electrode and the second electrode is formed at the resin insulating part, and thus a space in which the resin insulating part does not exist or a material different from the resin insulating part is provided between the first electrode and the second electrode.Type: ApplicationFiled: August 8, 2018Publication date: July 15, 2021Applicant: Mitsubishi Electric CorporationInventors: Daisuke OYA, Yukimasa HAYASHIDA, Tetsuo MOTOMIYA
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Publication number: 20210121943Abstract: In a semiconductor-mounting heat dissipation base plate including: an insulating substrate to which a metal circuit layer for mounting a semiconductor chip thereon is fixed; a heat dissipation base formed from the same metal material as the metal circuit layer at a side opposite to the metal circuit layer across the insulating substrate and fixed to the insulating substrate similar to the metal circuit layer; and a strengthening member provided in the heat dissipation base so as to be separated from the insulating substrate, the sizes of crystal grains of a metal structure at a part of the heat dissipation base or the metal circuit layer are reduced by a crystal size reducing material adhered to a mold, thereby preventing an adverse effect of a columnar crystal structure.Type: ApplicationFiled: December 23, 2020Publication date: April 29, 2021Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Keisuke Tanaka, Daisuke Oya, Mikio Ishihara, Tatsuya Iwasa, Koji Saito, Yuki Wakabayashi
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Patent number: 10898946Abstract: In a semiconductor-mounting heat dissipation base plate including: an insulating substrate to which a metal circuit layer for mounting a semiconductor chip thereon is fixed; a heat dissipation base formed from the same metal material as the metal circuit layer at a side opposite to the metal circuit layer across the insulating substrate and fixed to the insulating substrate similar to the metal circuit layer; and a strengthening member provided in the heat dissipation base so as to be separated from the insulating substrate, the sizes of crystal grains of a metal structure at a part of the heat dissipation base or the metal circuit layer are reduced by a crystal size reducing material adhered to a mold, thereby preventing an adverse effect of a columnar crystal structure.Type: GrantFiled: May 29, 2017Date of Patent: January 26, 2021Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Keisuke Tanaka, Daisuke Oya, Mikio Ishihara, Tatsuya Iwasa, Koji Saito, Yuki Wakabayashi
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Publication number: 20200266240Abstract: An emitter interconnection connecting the emitter of a semiconductor switching element to a negative electrode is different in one or both of length and width from an emitter interconnection connecting the emitter of a semiconductor switching element to the negative electrode. At the time of switching, an induced electromotive force is generated at a gate control wire, or at a gate pattern, or at an emitter wire, by at least one of a current flowing through a positive electrode and a current flowing through the negative electrode, so as to reduce the difference between the emitter potential of the semiconductor switching element and the emitter potential of the semiconductor switching element caused by the difference.Type: ApplicationFiled: April 11, 2018Publication date: August 20, 2020Applicant: Mitsubishi Electric CorporationInventors: Shota MORISAKI, Yoshiko TAMADA, Junichi NAKASHIMA, Daisuke OYA
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Patent number: 10748830Abstract: A wiring board (2) is provided on a heat radiation plate (1). A semiconductor chip (8) is provided on the wiring board (2). A case housing (10) is provided on the heat radiation plate (1) and surrounds the wiring board (2) and the semiconductor chip (8). Adhesive agent (11) bonds a lower surface of the case housing (10) and an upper surface peripheral portion of the heat radiation plate (1). A sealing material (13) is filled in the case housing (10) and covers the wiring board (2) and the semiconductor chip (8). A step portion (16,17) is provided to at least one of the lower surface of the case housing (10) and the upper surface peripheral portion of the heat radiation plate (1). A side surface of the heat radiation plate (1) and an outer side surface of the case housing (10) are flush with each other.Type: GrantFiled: September 20, 2016Date of Patent: August 18, 2020Assignee: Mitsubishi Electric CorporationInventors: Yukimasa Hayashida, Daisuke Oya, Takayuki Matsumoto, Ryutaro Date
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Patent number: 10651121Abstract: A semiconductor device includes a semiconductor chip, an electrode electrically connected to the semiconductor chip, the electrode including a looped portion, a cylindrical electrode including a main portion having a screw thread formed therein and a narrow portion continuous with the main portion, the narrow portion having a smaller width than the main portion, the cylindrical electrode being electrically connected to the electrode by the narrow portion being inserted into the looped portion, and a case for the semiconductor chip and the electrode, the case contacting the main portion while causing the screw thread and a connecting portion between the looped portion and the cylindrical electrode to be exposed.Type: GrantFiled: April 16, 2019Date of Patent: May 12, 2020Assignee: Mitsubishi Electric CorporationInventors: Daisuke Oya, Satoshi Yokota
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Patent number: 10483176Abstract: Provided is a semiconductor module in which a case and a base plate joined together with a simple structure, the semiconductor module having high insulation strength. The semiconductor module includes the following: a base plate; at least one semiconductor chip disposed inside the base plate other than the outer periphery of the base plate and above the base plate; and a case joined to the outer periphery of the base plate with an adhesive, and containing the at least one semiconductor chip. The upper surface of the base plate is provided with a recess or a protrusion between an inner wall of the case and the at least one semiconductor chip in a plan view.Type: GrantFiled: December 4, 2015Date of Patent: November 19, 2019Assignee: Mitsubishi Electric CorporationInventor: Daisuke Oya
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Publication number: 20190350078Abstract: A metal-ceramic bonded substrate is such that a heat dissipating face is formed in a spherical protruding form, because of which contact pressure with a thermally conductive grease when attaching a heat dissipating fin to the heat dissipating face is high, and high heat dissipation can be secured. Also, by an overflow portion communicating with a metal base portion formation portion being provided farther to an outer side than an external form of the metal-ceramic bonded substrate in an interior of a casting mold, an overflow portion residue is restricted by the casting mold when causing molten metal to solidify and cool, because of which warping deformation occurring because of a difference between linear expansion coefficients of a metal material and a ceramic material can be restricted, and a casting defect such as a running defect in a molten metal flowing process, cold shut, a ripple mark, can be restricted.Type: ApplicationFiled: January 10, 2018Publication date: November 14, 2019Applicant: Mitsubishi Electric CorporationInventors: Yuki WAKABAYASHI, Daisuke OYA, Keisuke TANAKA
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Publication number: 20190244889Abstract: A semiconductor device includes a semiconductor chip, an electrode electrically connected to the semiconductor chip, the electrode including a looped portion, a cylindrical electrode including a main portion having a screw thread formed therein and a narrow portion continuous with the main portion, the narrow portion having a smaller width than the main portion, the cylindrical electrode being electrically connected to the electrode by the narrow portion being inserted into the looped portion, and a case for the semiconductor chip and the electrode, the case contacting the main portion while causing the screw thread and a connecting portion between the looped portion and the cylindrical electrode to be exposed.Type: ApplicationFiled: April 16, 2019Publication date: August 8, 2019Applicant: Mitsubishi Electric CorporationInventors: Daisuke OYA, Satoshi YOKOTA
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Publication number: 20190206757Abstract: A wiring board (2) is provided on a heat radiation plate (1). A semiconductor chip (8) is provided on the wiring board (2). A case housing (10) is provided on the heat radiation plate (1) and surrounds the wiring board (2) and the semiconductor chip (8). Adhesive agent (11) bonds a lower surface of the case housing (10) and an upper surface peripheral portion of the heat radiation plate (1). A sealing material (13) is filled in the case housing (10) and covers the wiring board (2) and the semiconductor chip (8). A step portion (16,17) is provided to at least one of the lower surface of the case housing (10) and the upper surface peripheral portion of the heat radiation plate (1). A side surface of the heat radiation plate (1) and an outer side surface of the case housing (10) are flush with each other.Type: ApplicationFiled: September 20, 2016Publication date: July 4, 2019Applicant: Mitsubishi Electric CorporationInventors: Yukimasa HAYASHIDA, Daisuke OYA, Takayuki MATSUMOTO, Ryutaro DATE