Patents by Inventor Daisuke Sakaniwa

Daisuke Sakaniwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9890080
    Abstract: There is provided a cement plant including a chlorine bypass apparatus capable of efficiently reducing the chlorine concentration in a cement kiln due to exhaust gas extraction by a small amount, by preventing calciner exhaust gas low in chlorine concentration from contamination and extracting a part of kiln exhaust gas high in chlorine concentration. In the invention, a baffle wall 20 which protrudes, on a lower face 16a of an exhaust duct 16 of a calciner connected to the pipe inclination part 14 of an exhaust gas pipe 9 rising from a kiln inlet part 2 of a cement kiln 1, toward a pipe inclination part 14 side at an inclination angle ? within a range of 20 to 60° relative to the horizontal plane, and a spacing between a lower end edge 20a of the baffle wall and an opposite wall plane 14a of the pipe inclination part is configured such that an average flow rate of the exhaust gas between the both falls within a range of 15 to 35 m/s.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: February 13, 2018
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima
  • Patent number: 9823020
    Abstract: A chlorine bypass device which can cool exhaust gas quickly by mixing extracted exhaust gas with cooling air at high efficiency, to thereby produce fine chloride dust, and increase dust recovery efficiency.
    Type: Grant
    Filed: April 2, 2012
    Date of Patent: November 21, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima
  • Patent number: 9676664
    Abstract: Providing a cement production apparatus in which raw material is supplied into a duct with being dispersed uniformly so that heat-exchanging efficiency is improved by even preheating and clogging and the like are prevented, so that stable operation can be carried out.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: June 13, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Yoshinori Takayama, Junzhu Wang
  • Patent number: 9616401
    Abstract: A cement production apparatus having: a duct 21 in which exhaust gas drained from a lower cyclone flows upward, distributes and introduces the exhaust gas to upper cyclones; material-supplying pipes 22 for supplying cement raw material connected to both side parts of one side surface of the duct 21 below a distribution part 23 among the upper cyclones; and a supply-amount controller 26 provided on an upstream position above the material-supplying pipes 22 for controlling supply-amounts of the cement raw material to the material-supplying pipes 22: and when H is a vertical distance between a horizontal surface P1 passing through centers of distribution outlets 21a of the upper cyclones and a horizontal surface P2 passing through centers of connecting ports 22a of the material-supplying pipes 22, and D is a diameter of the duct 21, a ratio H/D is set to 1.4 to 2.5.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: April 11, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Yoshinori Takayama, Junzhu Wang, Hirokazu Shima
  • Patent number: 9587881
    Abstract: To provide a cement production apparatus in which heat-exchanging efficiency can be improved by even pre-heating by supplying material equally to cyclones above a duct and which can perform an operation with low pressure loss and small energy consumption. A cement production apparatus includes: a duct 21 provided between upper cyclones 13A and a lower cyclone 13B being provided below the upper cyclones 13A, the duct 21 in which the exhaust gas drained from the lower cyclone 13B flows upward, distributing and introducing the exhaust gas to the upper cyclones 13A; a plurality of material-supplying pipes 22 for supplying cement raw material provided on the duct 21 below a distribution part 23 to the plurality of the upper cyclones 13A with a same number of distribution outlets 21a among the upper cyclones 13A; and connection ports 22a of the material-supplying pipes 22 to the duct 21 each provided at each of positions corresponding to swirl flows of the exhaust gas poured into the distribution outlets 21a.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: March 7, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima
  • Publication number: 20150274590
    Abstract: Providing a cement production apparatus in which raw material is supplied into a duct with being dispersed uniformly so that heat-exchanging efficiency is improved by even preheating and clogging and the like are prevented, so that stable operation can be carried out.
    Type: Application
    Filed: August 9, 2013
    Publication date: October 1, 2015
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Yoshinori Takayama, Junzhu Wang
  • Publication number: 20150049572
    Abstract: To provide a cement production apparatus which can pre-heat uniformly material supplied to cyclones above a duct, improve heat-exchanging efficiency, and perform an operation with low pressure loss and small energy consuption.
    Type: Application
    Filed: March 13, 2013
    Publication date: February 19, 2015
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Yoshinori Takayama, Junzhu Wang, Hirokazu Shima
  • Publication number: 20150020400
    Abstract: To provide a cement production apparatus in which heat-exchanging efficiency can be improved by even pre-heating by supplying material equally to cyclones above a duct and which can perform an operation with low pressure loss and small energy consumption. A cement production apparatus includes: a duct 21 provided between upper cyclones 13A and a lower cyclone 13B being provided below the upper cyclones 13A, the duct 21 in which the exhaust gas drained from the lower cyclone 13B flows upward, distributing and introducing the exhaust gas to the upper cyclones 13A; a plurality of material-supplying pipes 22 for supplying cement raw material provided on the duct 21 below a distribution part 23 to the plurality of the upper cyclones 13A with a same number of distribution outlets 21a among the upper cyclones 13A; and connection ports 22a of the material-supplying pipes 22 to the duct 21 each provided at each of positions corresponding to swirl flows of the exhaust gas poured into the distribution outlets 21a.
    Type: Application
    Filed: March 13, 2013
    Publication date: January 22, 2015
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima
  • Publication number: 20140366499
    Abstract: The present invention provides a chlorine bypass device which can cool exhaust gas quickly by mixing extracted exhaust gas with cooling air at high efficiency, thereby produce fine chloride dust, and increase dust recovery efficiency.
    Type: Application
    Filed: April 2, 2012
    Publication date: December 18, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima
  • Publication number: 20140120486
    Abstract: There is provided a cement plant including a chlorine bypass apparatus capable of efficiently reducing the chlorine concentration in a cement kiln due to exhaust gas extraction by a small amount, by preventing calciner exhaust gas low in chlorine concentration from contamination and extracting a part of kiln exhaust gas high in chlorine concentration. In the invention, a baffle wall 20 which protrudes, on a lower face 16a of an exhaust duct 16 of a calciner connected to the pipe inclination part 14 of an exhaust gas pipe 9 rising from a kiln inlet part 2 of a cement kiln 1, toward a pipe inclination part 14 side at an inclination angle a within a range of 20 to 60° relative to the horizontal plane, and a spacing between a lower end edge 20a of the baffle wall and an opposite wall plane 14a of the pipe inclination part is configured such that an average flow rate of the exhaust gas between the both falls within a range of 15 to 35 m/s.
    Type: Application
    Filed: January 19, 2012
    Publication date: May 1, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Daisuke Sakaniwa, Junzhu Wang, Hirokazu Shima