Patents by Inventor Daisuke Souma

Daisuke Souma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240100635
    Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.
    Type: Application
    Filed: November 29, 2023
    Publication date: March 28, 2024
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
  • Patent number: 11872656
    Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: January 16, 2024
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
  • Patent number: 11495566
    Abstract: A core material has a core; a solder layer provided outside the core and being a solder alloy containing Sn and at least any one element of Ag, Cu, Sb, Ni, Co, Ge, Ga, Fe, Al, In, Cd, Zn, Pb, Au, P, S, Si, Ti, Mg, Pd, and Pt; and a Sn layer provided outside the solder layer. The solder layer has a thickness of 1 ?m or more on one side. The Sn layer has a thickness of 0.1 ?m or more on one side. A thickness of the Sn layer is 0.215% or more and 36% or less of the thickness of the solder layer.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: November 8, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroyuki Iwamoto, Hiroshi Okada, Daisuke Souma
  • Patent number: 11478869
    Abstract: A method includes applying a first flux onto an electrode provided on a substrate and placing a solder material on the electrode, heating the substrate to form a solder bump on the electrode, deforming the solder bump to provide a flat surface or a depressed portion on the solder bump, applying a second flux to the solder bump; placing a core material on the solder bump, the core material including a core portion and a solder layer that covers a surface of the core portion, and heating the substrate to join the core material to the electrode by the solder bump and the solder layer.
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: October 25, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro Hattori, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
  • Publication number: 20220212294
    Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.
    Type: Application
    Filed: September 30, 2020
    Publication date: July 7, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki KONDOH, Masato TSUCHIYA, Hiroki SUDO, Hiroshi OKADA, Daisuke SOUMA
  • Publication number: 20220077093
    Abstract: A core material has a core; a solder layer provided outside the core and being a solder alloy containing Sn and at least any one element of Ag, Cu, Sb, Ni, Co, Ge, Ga, Fe, Al, In, Cd, Zn, Pb, Au, P, S, Si, Ti, Mg, Pd, and Pt; and a Sn layer provided outside the solder layer. The solder layer has a thickness of 1 ?m or more on one side. The Sn layer has a thickness of 0.1 ?m or more on one side. A thickness of the Sn layer is 0.215% or more and 36% or less of the thickness of the solder layer.
    Type: Application
    Filed: September 10, 2021
    Publication date: March 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki KONDOH, Masato TSUCHIYA, Hiroyuki IWAMOTO, Hiroshi OKADA, Daisuke SOUMA
  • Publication number: 20210387276
    Abstract: A method includes applying a first flux onto an electrode provided on a substrate and placing a solder material on the electrode, heating the substrate to form a solder bump on the electrode, deforming the solder bump to provide a flat surface or a depressed portion on the solder bump, applying a second flux to the solder bump; placing a core material on the solder bump, the core material including a core portion and a solder layer that covers a surface of the core portion, and heating the substrate to join the core material to the electrode by the solder bump and the solder layer.
    Type: Application
    Filed: June 3, 2021
    Publication date: December 16, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro HATTORI, Hiroki SUDO, Hiroshi OKADA, Daisuke SOUMA
  • Patent number: 8434614
    Abstract: An object of the present invention is to prevent “deteriorations,” such as oxidization and deformation of micro solder spheres during storage. The micro solder spheres are packed in a container 2 comprising an air permeable material. A deoxidizing and drying agent 3 to be disposed externally to the container 2 is provided. The container 2 and the deoxidizing and drying agent 3 are placed in a bag member 4 impermeable to air, and the bag member 4 is sealed in an air-tight condition. Before sealing, the bag member 4 may be air evacuated. A plurality of containers 2 may be held by a holding member 5 such that they are fixed in positions relative to each other.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: May 7, 2013
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Isamu Sato, Daisuke Souma, Kazuo Fujikura
  • Publication number: 20110198253
    Abstract: An object of the present invention is to prevent “deteriorations,” such as oxidization and deformation of micro solder spheres during storage. The micro solder spheres are packed in a container 2 comprising an air permeable material. A deoxidizing and drying agent 3 to be disposed externally to the container 2 is provided. The container 2 and the deoxidizing and drying agent 3 are placed in a bag member 4 impermeable to air, and the bag member 4 is sealed in an air-tight condition. Before sealing, the bag member 4 may be air evacuated. A plurality of containers 2 may be held by a holding member 5 such that they are fixed in positions relative to each other.
    Type: Application
    Filed: November 26, 2009
    Publication date: August 18, 2011
    Inventors: Isamu Sato, Daisuke Souma, Kazuo Fujikura
  • Patent number: 7750475
    Abstract: A Sn—Ag—Cu based lead-free solder ball which does not undergo yellowing of its surface when formed into a solder bump on an electrode of an electronic part such as a BGA package. The solder ball has excellent wettability and does not form voids at the time of soldering, even when it has a minute diameter such as 0.04-0.5 mm. It has a composition comprising 1.0-4.0 mass % of Ag, 0.05-2.0 mass % of Cu, 0.0005-0.005 mass % of P, and a remainder of Sn.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: July 6, 2010
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Daisuke Souma, Takahiro Roppongi, Hiroshi Okada, Hiromi Kawamata
  • Patent number: 7282175
    Abstract: A lead-free solder includes 0.05-5 mass % of Ag, 0.01-0.5 mass % of Cu, at least one of P, Ge, Ga, Al, and Si in a total amount of 0.001-0.05 mass %, and a remainder of Sn. One or more of a transition element for improving resistance to heat cycles, a melting point lowering element such as Bi, In, or Zn, and an element for improving impact resistance such as Sb may be added.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: October 16, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Takeshi Tashima, Daisuke Souma, Takahiro Roppongi, Hiroshi Okada
  • Publication number: 20070069379
    Abstract: A Sn—Ag—Cu based lead-free solder ball which does not undergo yellowing of its surface when formed into a solder bump on an electrode of an electronic part such as a BGA package. The solder ball has excellent wettability and does not form voids at the time of soldering, even when it has a minute diameter such as 0.04-0.5 mm. It has a composition comprising 1.0-4.0 mass % of Ag, 0.05-2.0 mass % of Cu, 0.0005-0.005 mass % of P, and a remainder of Sn.
    Type: Application
    Filed: October 6, 2004
    Publication date: March 29, 2007
    Inventors: Daisuke Souma, Takahiro Roppongi, Hiroshi Okada, Hiromi Kawamata
  • Publication number: 20040262779
    Abstract: A lead-free solder includes 0.05-5 mass % of Ag, 0.01-0.5 mass % of Cu, at least one of P, Ge, Ga, Al, and Si in a total amount of 0.001-0.05 mass %, and a remainder of Sn. One or more of a transition element for improving resistance to heat cycles, a melting point lowering element such as Bi, In, or Zn, and an element for improving impact resistance such as Sb may be added.
    Type: Application
    Filed: April 15, 2004
    Publication date: December 30, 2004
    Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Takeshi Tashima, Daisuke Souma, Takahiro Roppongi, Hiroshi Okada