Patents by Inventor Daisuke Souma
Daisuke Souma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240100635Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.Type: ApplicationFiled: November 29, 2023Publication date: March 28, 2024Applicant: SENJU METAL INDUSTRY CO., LTD.Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
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Patent number: 11872656Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.Type: GrantFiled: September 30, 2020Date of Patent: January 16, 2024Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
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Patent number: 11495566Abstract: A core material has a core; a solder layer provided outside the core and being a solder alloy containing Sn and at least any one element of Ag, Cu, Sb, Ni, Co, Ge, Ga, Fe, Al, In, Cd, Zn, Pb, Au, P, S, Si, Ti, Mg, Pd, and Pt; and a Sn layer provided outside the solder layer. The solder layer has a thickness of 1 ?m or more on one side. The Sn layer has a thickness of 0.1 ?m or more on one side. A thickness of the Sn layer is 0.215% or more and 36% or less of the thickness of the solder layer.Type: GrantFiled: September 10, 2021Date of Patent: November 8, 2022Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Shigeki Kondoh, Masato Tsuchiya, Hiroyuki Iwamoto, Hiroshi Okada, Daisuke Souma
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Patent number: 11478869Abstract: A method includes applying a first flux onto an electrode provided on a substrate and placing a solder material on the electrode, heating the substrate to form a solder bump on the electrode, deforming the solder bump to provide a flat surface or a depressed portion on the solder bump, applying a second flux to the solder bump; placing a core material on the solder bump, the core material including a core portion and a solder layer that covers a surface of the core portion, and heating the substrate to join the core material to the electrode by the solder bump and the solder layer.Type: GrantFiled: June 3, 2021Date of Patent: October 25, 2022Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Takahiro Hattori, Hiroki Sudo, Hiroshi Okada, Daisuke Souma
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Publication number: 20220212294Abstract: A core material has a core 12; a solder layer 16 made of a (Sn—Bi)-based solder alloy provided on an outer side of the core 12; and a Sn layer 20 provided on an outer side of the solder layer 16. The core contains metal or a resin. When a concentration ratio of Bi contained in the solder layer 16 is a concentration ratio (%)=a measured value of Bi (% by mass)/a target Bi content (% by mass), or a concentration ratio (%)=an average value of measured values of Bi (% by mass)/a target Bi content (% by mass), the concentration ratio is 91.4% to 106.7%. The thickness of the Sn layer 20 is 0.215% or more and 36% or less of the thickness of the solder layer 16.Type: ApplicationFiled: September 30, 2020Publication date: July 7, 2022Applicant: SENJU METAL INDUSTRY CO., LTD.Inventors: Shigeki KONDOH, Masato TSUCHIYA, Hiroki SUDO, Hiroshi OKADA, Daisuke SOUMA
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Publication number: 20220077093Abstract: A core material has a core; a solder layer provided outside the core and being a solder alloy containing Sn and at least any one element of Ag, Cu, Sb, Ni, Co, Ge, Ga, Fe, Al, In, Cd, Zn, Pb, Au, P, S, Si, Ti, Mg, Pd, and Pt; and a Sn layer provided outside the solder layer. The solder layer has a thickness of 1 ?m or more on one side. The Sn layer has a thickness of 0.1 ?m or more on one side. A thickness of the Sn layer is 0.215% or more and 36% or less of the thickness of the solder layer.Type: ApplicationFiled: September 10, 2021Publication date: March 10, 2022Applicant: SENJU METAL INDUSTRY CO., LTD.Inventors: Shigeki KONDOH, Masato TSUCHIYA, Hiroyuki IWAMOTO, Hiroshi OKADA, Daisuke SOUMA
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Publication number: 20210387276Abstract: A method includes applying a first flux onto an electrode provided on a substrate and placing a solder material on the electrode, heating the substrate to form a solder bump on the electrode, deforming the solder bump to provide a flat surface or a depressed portion on the solder bump, applying a second flux to the solder bump; placing a core material on the solder bump, the core material including a core portion and a solder layer that covers a surface of the core portion, and heating the substrate to join the core material to the electrode by the solder bump and the solder layer.Type: ApplicationFiled: June 3, 2021Publication date: December 16, 2021Applicant: SENJU METAL INDUSTRY CO., LTD.Inventors: Takahiro HATTORI, Hiroki SUDO, Hiroshi OKADA, Daisuke SOUMA
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Patent number: 8434614Abstract: An object of the present invention is to prevent “deteriorations,” such as oxidization and deformation of micro solder spheres during storage. The micro solder spheres are packed in a container 2 comprising an air permeable material. A deoxidizing and drying agent 3 to be disposed externally to the container 2 is provided. The container 2 and the deoxidizing and drying agent 3 are placed in a bag member 4 impermeable to air, and the bag member 4 is sealed in an air-tight condition. Before sealing, the bag member 4 may be air evacuated. A plurality of containers 2 may be held by a holding member 5 such that they are fixed in positions relative to each other.Type: GrantFiled: November 26, 2009Date of Patent: May 7, 2013Assignee: Senju Metal Industry Co., Ltd.Inventors: Isamu Sato, Daisuke Souma, Kazuo Fujikura
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Publication number: 20110198253Abstract: An object of the present invention is to prevent “deteriorations,” such as oxidization and deformation of micro solder spheres during storage. The micro solder spheres are packed in a container 2 comprising an air permeable material. A deoxidizing and drying agent 3 to be disposed externally to the container 2 is provided. The container 2 and the deoxidizing and drying agent 3 are placed in a bag member 4 impermeable to air, and the bag member 4 is sealed in an air-tight condition. Before sealing, the bag member 4 may be air evacuated. A plurality of containers 2 may be held by a holding member 5 such that they are fixed in positions relative to each other.Type: ApplicationFiled: November 26, 2009Publication date: August 18, 2011Inventors: Isamu Sato, Daisuke Souma, Kazuo Fujikura
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Patent number: 7750475Abstract: A Sn—Ag—Cu based lead-free solder ball which does not undergo yellowing of its surface when formed into a solder bump on an electrode of an electronic part such as a BGA package. The solder ball has excellent wettability and does not form voids at the time of soldering, even when it has a minute diameter such as 0.04-0.5 mm. It has a composition comprising 1.0-4.0 mass % of Ag, 0.05-2.0 mass % of Cu, 0.0005-0.005 mass % of P, and a remainder of Sn.Type: GrantFiled: October 6, 2004Date of Patent: July 6, 2010Assignee: Senju Metal Industry Co., Ltd.Inventors: Daisuke Souma, Takahiro Roppongi, Hiroshi Okada, Hiromi Kawamata
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Patent number: 7282175Abstract: A lead-free solder includes 0.05-5 mass % of Ag, 0.01-0.5 mass % of Cu, at least one of P, Ge, Ga, Al, and Si in a total amount of 0.001-0.05 mass %, and a remainder of Sn. One or more of a transition element for improving resistance to heat cycles, a melting point lowering element such as Bi, In, or Zn, and an element for improving impact resistance such as Sb may be added.Type: GrantFiled: April 15, 2004Date of Patent: October 16, 2007Assignee: Senju Metal Industry Co., Ltd.Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Takeshi Tashima, Daisuke Souma, Takahiro Roppongi, Hiroshi Okada
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Publication number: 20070069379Abstract: A Sn—Ag—Cu based lead-free solder ball which does not undergo yellowing of its surface when formed into a solder bump on an electrode of an electronic part such as a BGA package. The solder ball has excellent wettability and does not form voids at the time of soldering, even when it has a minute diameter such as 0.04-0.5 mm. It has a composition comprising 1.0-4.0 mass % of Ag, 0.05-2.0 mass % of Cu, 0.0005-0.005 mass % of P, and a remainder of Sn.Type: ApplicationFiled: October 6, 2004Publication date: March 29, 2007Inventors: Daisuke Souma, Takahiro Roppongi, Hiroshi Okada, Hiromi Kawamata
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Publication number: 20040262779Abstract: A lead-free solder includes 0.05-5 mass % of Ag, 0.01-0.5 mass % of Cu, at least one of P, Ge, Ga, Al, and Si in a total amount of 0.001-0.05 mass %, and a remainder of Sn. One or more of a transition element for improving resistance to heat cycles, a melting point lowering element such as Bi, In, or Zn, and an element for improving impact resistance such as Sb may be added.Type: ApplicationFiled: April 15, 2004Publication date: December 30, 2004Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Takeshi Tashima, Daisuke Souma, Takahiro Roppongi, Hiroshi Okada