Patents by Inventor Daizo Saito

Daizo Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11021993
    Abstract: A thermal insulation coating member includes: a substrate having a surface; a binding layer on the surface, and a thermal insulation layer on the binding layer. The thermal insulation layer includes: a first ceramic layer including a plurality of first flat pores, the plurality of first flat pores being inclined at a first angle with respect to the surface and extending in a first direction; and a second ceramic layer including a plurality of second flat pores, the plurality of second flat pores being inclined at a second angle with respect to the surface and extending in a second direction. The second angle differs from the first angle, the second direction differing from the first direction, or the second angle and the second direction respectively differing from the first angle and the first direction.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: June 1, 2021
    Assignee: TOSHIBA ENERGY SYSTEMS & SOLUTIONS CORPORATION
    Inventors: Satoru Kuboya, Kunihiko Wada, Daizo Saito, Masataka Tamura, Nobuhiro Okizono, Iwataro Sato, Hideyuki Maeda, Takeo Takahashi
  • Publication number: 20190153892
    Abstract: A thermal insulation coating member comprises: a substrate having a surface; a binding layer on the surface; and a thermal insulation layer on the binding layer. The thermal insulation layer includes: a first ceramic layer having a plurality of first flat pores, the first flat pores being inclined at a first angle with respect to the surface and extending in a first direction; and a second ceramic layer having a plurality of second flat pores, the second flat pores being inclined at a second angle with respect to the surface and extending in a second direction. The second angle differs from the first angle, the second direction differing from the first direction, or the second angle and the second direction respectively differing from the first angle and the first direction.
    Type: Application
    Filed: January 17, 2019
    Publication date: May 23, 2019
    Applicant: TOSHIBA ENERGY SYSTEMS & SOLUTIONS CORPORATION
    Inventors: Satoru KUBOYA, Kunihiko WADA, Daizo SAITO, Masataka TAMURA, Nobuhiro OKIZONO, Iwataro SATO, Hideyuki MAEDA, Takeo TAKAHASHI
  • Patent number: 9598969
    Abstract: A turbine according to an embodiment includes: a formation object member; a facing member; and a seal part. A formation object member is one of a static part and a rotation part. A facing member is the other of the static part and the rotation part. A seal part at the formation object member is configured to reduce combustion gas leaking between the formation object member and the facing member. The seal part including a ceramics layer. The ceramics layer has a heat conductivity lower than that of the formation object member, and has a concave and convex shape at a surface thereof. The ceramics layer is not in contact with the facing member, or has hardness higher than that of the facing member so that the facing member is preferentially abraded when the facing member and the ceramics layer are in contact with each other.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: March 21, 2017
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Kunihiko Wada, Satoru Kuboya, Daizo Saito, Hideyuki Maeda, Nobuhiro Okizono, Iwataro Sato, Kazutaka Tsuruta, Naoyuki Okamura
  • Patent number: 9200526
    Abstract: A transition piece 10 in an embodiment is provided with an inner duct 20 through which a combustion gas is led to a turbine part 130 and an outer duct 30 that is provided so as to cover an outer periphery of the inner duct 20 and has a plurality of ejection holes 31 to eject air onto an outer peripheral surface of the inner duct 20 formed therein. It is structured such that a channel cross-sectional area of a cooling air channel 50 that is formed between the inner duct 20 and the outer duct 30 and through which the air ejected from the ejection holes 31 flows gradually decreases at an air flow downstream side rather than the portion where the ejection holes 31 are formed, and gradually increases from a throat portion 60 having the minimized channel cross-sectional area to an air flow downstream side.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: December 1, 2015
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shoko Ito, Daizo Saito, Yoshiaki Sakai
  • Patent number: 9149881
    Abstract: A damage-repairing method of a transition piece in an embodiment includes; an oxide removing step of removing an oxide on an outer surface 20b of an inner duct 20 of a transition piece 10 having damage; a repair material placing step of placing a brazing repair material 80 on the outer surface 20b of the inner duct 20 so as to cover the damage; and a diffusion brazing step of diffusion heat treating the inner duct 20 to repair the damage formed in the outer surface 20b. The damage-repairing method of the transition piece includes: a pressurized heat treating step of, under high pressure, heat treating the inner duct 20; a surface finishing step of scraping off the brazing repair material 80 projecting from the outer surface 20b; and a non-pressurized heat treating step of solution heat treating and aging heat treating the inner duct 20 under non-pressure.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: October 6, 2015
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shoko Ito, Daizo Saito, Yoshiaki Sakai
  • Publication number: 20140096872
    Abstract: In a brazing repair material 3 which is charged into a repairing portion of base material 1 in which a failure such as a crack 2 and corrosion is generated, diffusion heat treatment is carried out, the brazing repair material 3 is integrally bonded to the repairing portion to repair the repairing portion, the brazing repair material 3 comprises a mixture of non-molten alloy powder having a composition similar to that of the base material 1 and molten alloy powder which is melted at a temperature of the diffusion heat treatment, and the molten alloy powder is brazing repairing alloy consisting of 0.001 to 0.05 mass % of C, 2 to 5 mass % of Si, 10 to 25 mass % of Cr, 15 to 25 mass % of Co, 1 to 5 mass % of B, and balance of Ni, and excluding Al. With this configuration, a part having a failure such as a crack can restore original characteristics like the inherent base material.
    Type: Application
    Filed: December 11, 2013
    Publication date: April 10, 2014
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yomei YOSHIOKA, Toshiaki FUSE, Daizo SAITO, Reki TAKAKU, Kazuhiro KITAYAMA, Kazutoshi ISHIBASHI
  • Publication number: 20140023482
    Abstract: A turbine according to an embodiment includes: a formation object member; a facing member; and a seal part. A formation object member is one of a static part and a rotation part. A facing member is the other of the static part and the rotation part. A seal part at the formation object member is configured to reduce combustion gas leaking between the formation object member and the facing member. The seal part including a ceramics layer. The ceramics layer has a heat conductivity lower than that of the formation object member, and has a concave and convex shape at a surface thereof. The ceramics layer is not in contact with the facing member, or has hardness higher than that of the facing member so that the facing member is preferentially abraded when the facing member and the ceramics layer are in contact with each other.
    Type: Application
    Filed: June 19, 2013
    Publication date: January 23, 2014
    Inventors: Kunihiko Wada, Satoru Kuboya, Daizo Saito, Hideyuki Maeda, Nobuhiro Okizono, Iwataro Sato, Kazutaka Tsuruta, Naoyuki Okamura
  • Publication number: 20120186254
    Abstract: A damage-repairing method of a transition piece in an embodiment includes; an oxide removing step of removing an oxide on an outer surface 20b of an inner duct 20 of a transition piece 10 having damage; a repair material placing step of placing a brazing repair material 80 on the outer surface 20b of the inner duct 20 so as to cover the damage; and a diffusion brazing step of diffusion heat treating the inner duct 20 to repair the damage formed in the outer surface 20b. The damage-repairing method of the transition piece includes: a pressurized heat treating step of, under high pressure, heat treating the inner duct 20; a surface finishing step of scraping off the brazing repair material 80 projecting from the outer surface 20b; and a non-pressurized heat treating step of solution heat treating and aging heat treating the inner duct 20 under non-pressure.
    Type: Application
    Filed: January 20, 2012
    Publication date: July 26, 2012
    Inventors: Shoko Ito, Daizo Saito, Yoshiaki Sakai
  • Publication number: 20120159954
    Abstract: A transition piece 10 in an embodiment is provided with an inner duct 20 through which a combustion gas is led to a turbine part 130 and an outer duct 30 that is provided so as to cover an outer periphery of the inner duct 20 and has a plurality of ejection holes 31 to eject air onto an outer peripheral surface of the inner duct 20 formed therein. It is structured such that a channel cross-sectional area of a cooling air channel 50 that is formed between the inner duct 20 and the outer duct 30 and through which the air ejected from the ejection holes 31 flows gradually decreases at an air flow downstream side rather than the portion where the ejection holes 31 are formed, and gradually increases from a throat portion 60 having the minimized channel cross-sectional area to an air flow downstream side.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 28, 2012
    Inventors: Shoko Ito, Daizo Saito, Yoshiaki Sakai
  • Publication number: 20110088260
    Abstract: In a brazing repair material 3 which is charged into a repairing portion of base material 1 in which a failure such as a crack 2 and corrosion is generated, diffusion heat treatment is carried out, the brazing repair material 3 is integrally bonded to the repairing portion to repair the repairing portion, the brazing repair material 3 comprises a mixture of non-molten alloy powder having a composition similar to that of the base material 1 and molten alloy powder which is melted at a temperature of the diffusion heat treatment, and the molten alloy powder is brazing repairing alloy consisting of 0.001 to 0.05 mass % of C, 2 to 5 mass % of Si, 10 to 25 mass % of Cr, 15 to 25 mass % of Co, 1 to 5 mass % of B, and balance of Ni, and excluding Al. With this configuration, a part having a failure such as a crack can restore original characteristics like the inherent base material.
    Type: Application
    Filed: February 17, 2009
    Publication date: April 21, 2011
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yomei Yoshioka, Toshiaki Fuse, Daizo Saito, Reki Takaku, Kazuhiro Kitayama, Kazutoshi Ishibashi
  • Patent number: 7632363
    Abstract: A method for refurbishing service-degraded gas turbine component can recover the microstructure of the alloy of the gas turbine component, whose material is deteriorated or damaged after its operation, to the extent that is equivalent or more than the characteristic at the time of its manufacture. The method comprises performing a recovery heat treatment, performing a solution heat treatment, and performing an aging heat treatment. The recovery heat treatment heat-treats the component under a predetermined pressure, which is higher than normal pressure, wherein the temperature of the component is increased to a predetermined temperature under the predetermined pressure. The solution heat treatment is processed under reduced pressure or inert gas atmosphere after the recovery heat treatment. The aging heat treatment is processed under reduced pressure or inert gas atmosphere after the recovery heat treatment.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: December 15, 2009
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yomei Yoshioka, Daizo Saito, Junji Ishii, Yoshihiro Aburatani
  • Publication number: 20070039177
    Abstract: A method of regenerating gas-turbine stator vane comprising the steps of: grinding the oxidized layer and the cracks 2 formed at surface portion so that a part of the cracks 2 remains; filling an equivalent material and a brazing material 4 into the ground portion, the equivalent material 3 having an equality with the base material 1 for the stator vane, and the brazing material 4 having a melting point lower than that of the equivalent material 3; heat treating the filled portion under pressurized inert gas atmosphere so as to melt the brazing material; performing brazing treatment by diffusing the molten brazing material into the cracked portions. According to the above method, the stator vane occurred with material deterioration and damages or the like due to operation of a gas turbine can be efficiently regenerated to provide a high quality without requiring to completely grinding and removing the cracks including a closed crack formed at surface of the stator vane.
    Type: Application
    Filed: August 1, 2005
    Publication date: February 22, 2007
    Inventors: Yomei Yoshioka, Toshiaki Fuse, Masako Nakahashi, Daizo Saito, Hiroaki Okamoto, Kazutoshi Ishibashi
  • Publication number: 20060016527
    Abstract: A method for refurbishing service-degraded gas turbine component can recover the microstructure of the alloy of the gas turbine component, whose material is deteriorated or damaged after its operation, to the extent that is equivalent or more than the characteristic at the time of its manufacture. The method comprises performing a recovery heat treatment, performing a solution heat treatment, and performing an aging heat treatment. The recovery heat treatment heat-treats the component under a predetermined pressure, which is higher than normal pressure, wherein the temperature of the component is increased to a predetermined temperature under the predetermined pressure. The solution heat treatment is processed under reduced pressure or inert gas atmosphere after the recovery heat treatment. The aging heat treatment is processed under reduced pressure or inert gas atmosphere after the recovery heat treatment.
    Type: Application
    Filed: June 10, 2005
    Publication date: January 26, 2006
    Inventors: Yomei Yoshioka, Daizo Saito, Junji Ishii, Yoshihiro Aburatani
  • Patent number: 6938447
    Abstract: An apparatus for correcting deformation of a gas turbine blade includes a stationary die fixed to a backside of a tip shroud of a gas turbine blade to hold a back surface thereof and a pressing die pressing a front surface of the tip shroud so as to press the tip shroud of the blade between the pressing die and the stationary. A hydraulic drive mechanism including pressure generator is arranged for pressing the pressing die against the tip shroud held by the stationary die and a control device is operatively connected to the hydraulic drive mechanism so as to set and indicate a driving condition on a basis of deformation correction data preliminarily stored in the control device.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: September 6, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Toshiaki Fuse, Daizo Saito, Yomei Yoshioka, Masahiro Hiragishi, Junji Ishii
  • Publication number: 20040035163
    Abstract: An apparatus for correcting deformation of a gas turbine blade includes a stationary die fixed to a backside of a tip shroud of a gas turbine blade to hold a back surface thereof and a pressing die pressing a front surface of the tip shroud so as to press the tip shroud of the blade between the pressing die and the stationary. A hydraulic drive mechanism including pressure generator is arranged for pressing the pressing die against the tip shroud held by the stationary die and a control device is operatively connected to the hydraulic drive mechanism so as to set and indicate a driving condition on a basis of deformation correction data preliminarily stored in the control device.
    Type: Application
    Filed: June 26, 2003
    Publication date: February 26, 2004
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Toshiaki Fuse, Daizo Saito, Yomei Yoshioka, Masahiro Hiragishi, Junji Ishii