Patents by Inventor Dale E. Nutter, Jr.

Dale E. Nutter, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10975520
    Abstract: The present disclosure relates to producing paper or paperboard having improved stiffness and strength, compared to the conventional paperboard at the same basis weight. It also discloses a method of wood pulping having a significantly increased yield and providing fiber pulps with enhanced properties such as strength and stiffness. Wood chips are chemically pulped to a high kappa number, providing a rejects component and an accepts component. The rejects component is subjected to a substantially mechanical pulping process, optionally in a presence of bleaching agent, prior to blending back into the accepts component. The resulting fiber blend is washed, optionally bleached, and subjected to a papermaking process to provide paper or paperboard with enhanced strength and stiffness at low basis weight.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: April 13, 2021
    Assignee: WestRock MWV, LLC
    Inventors: Peter W. Hart, Darrell M. Waite, Dale E. Nutter, Jr., Jared Bradberry
  • Publication number: 20180347110
    Abstract: The present disclosure relates to producing paper or paperboard having improved stiffness and strength, compared to the conventional paperboard at the same basis weight. It also discloses a method of wood pulping having a significantly increased yield and providing fiber pulps with enhanced properties such as strength and stiffness. Wood chips are chemically pulped to a high kappa number, providing a rejects component and an accepts component. The rejects component is subjected to a substantially mechanical pulping process, optionally in a presence of bleaching agent, prior to blending back into the accepts component. The resulting fiber blend is washed, optionally bleached, and subjected to a papermaking process to provide paper or paperboard with enhanced strength and stiffness at low basis weight.
    Type: Application
    Filed: July 24, 2018
    Publication date: December 6, 2018
    Inventors: Peter W. Hart, Darrell M. Waite, Dale E. Nutter, Jr., Jared Bradberry
  • Patent number: 10060075
    Abstract: The present disclosure relates to producing paper or paperboard having improved stiffness and strength, compared to the conventional paperboard at the same basis weight. It also discloses a method of wood pulping having a significantly increased yield and providing fiber pulps with enhanced properties such as strength and stiffness. Wood chips are chemically pulped to a high kappa number, providing a rejects component and an accepts component. The rejects component is subjected to a substantially mechanical pulping process, optionally in a presence of bleaching agent, prior to blending back into the accepts component. The resulting fiber blend is washed, optionally bleached, and subjected to a papermaking process to provide paper or paperboard with enhanced strength and stiffness at low basis weight.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: August 28, 2018
    Assignee: WestRock MWV, LLC
    Inventors: Peter W. Hart, Darrell M. Waite, Dale E. Nutter, Jr., Jared Bradberry
  • Patent number: 10000889
    Abstract: A method of wood pulping having a significantly increased yield is disclosed. Wood chips are chemically pulped to a high kappa number, providing a first accepts component and a first rejects component. The first rejects component is subjected to a high consistency pulping process such as a substantially mechanical pulping process to generate a second accepts component and a second rejects component. The first accepts component may be used in the production of saturating kraft paper with excellent saturability and resin pick up. The second accepts may be used as a second fiber source in the production of multiply linerboard and unbleached paperboard with enhanced stiffness, strength, and smoothness. Alternatively, the first accepts component may be blended with the second accepts component to produce fiber blends, which may be used in a production of paper-based products having enhanced strength and stiffness at low basis weight.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: June 19, 2018
    Assignee: WestRock MWV, LLC
    Inventors: Peter W. Hart, Darrell M. Waite, Dale E. Nutter, Jr., Jared Bradberry
  • Publication number: 20160333529
    Abstract: A method of wood pulping having a significantly increased yield is disclosed. Wood chips are chemically pulped to a high kappa number, providing a first accepts component and a first rejects component. The first rejects component is subjected to a high consistency pulping process such as a substantially mechanical pulping process to generate a second accepts component and a second rejects component. The first accepts component may be used in the production of saturating kraft paper with excellent saturability and resin pick up. The second accepts may be used as a second fiber source in the production of multiply linerboard and unbleached paperboard with enhanced stiffness, strength, and smoothness. Alternatively, the first accepts component may be blended with the second accepts component to produce fiber blends, which may be used in a production of paper-based products having enhanced strength and stiffness at low basis weight.
    Type: Application
    Filed: April 6, 2015
    Publication date: November 17, 2016
    Inventors: Peter W. HART, Darrell M. WAITE, Dale E. NUTTER, JR., Jared BRADBERRY
  • Publication number: 20150211184
    Abstract: The present disclosure relates to producing paper or paperboard having improved stiffness and strength, compared to the conventional paperboard at the same basis weight. It also discloses a method of wood pulping having a significantly increased yield and providing fiber pulps with enhanced properties such as strength and stiffness. Wood chips are chemically pulped to a high kappa number, providing a rejects component and an accepts component. The rejects component is subjected to a substantially mechanical pulping process, optionally in a presence of bleaching agent, prior to blending back into the accepts component. The resulting fiber blend is washed, optionally bleached, and subjected to a papermaking process to provide paper or paperboard with enhanced strength and stiffness at low basis weight.
    Type: Application
    Filed: April 6, 2015
    Publication date: July 30, 2015
    Inventors: Peter W. HART, Darrell M. WAITE, Dale E. NUTTER, JR., Jared BRADBERRY
  • Publication number: 20150211188
    Abstract: A method of wood pulping having a significantly increased yield is disclosed. Wood chips are chemically pulped to a high kappa number, providing a first accepts component and a first rejects component. The first rejects component is subjected to a high consistency pulping process such as a substantially mechanical pulping process to generate a second accepts component and a second rejects component. The first accepts component may be used in the production of saturating kraft paper with excellent saturability and resin pick up. The second accepts may be used as a second fiber source in the production of multiply linerboard and unbleached paperboard with enhanced stiffness, strength, and smoothness. Alternatively, the first accepts component may be blended with the second accepts component to produce fiber blends, which may be used in a production of paper-based products having enhanced strength and stiffness at low basis weight.
    Type: Application
    Filed: April 6, 2015
    Publication date: July 30, 2015
    Inventors: Peter W. HART, Darrell M. WAITE, Dale E. NUTTER, JR., Jared BRADBERRY
  • Patent number: 5645687
    Abstract: A process for bleaching wood pulp is provided comprising subjecting the wood pulp, after brown stock washing, to an oxygen delignification stage, a washing sequence, a first chlorine dioxide or ozone bleaching stage, an oxidative extraction stage, an ozone activation stage followed by a chlorine dioxide bleaching stage in the absence of an intermediate washing stage.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: July 8, 1997
    Assignee: Champion International Corporation
    Inventors: Raman Ambady, Dale E. Nutter, Jr., Dewey W. Barnes