Abstract: A method is provided for processing mail at a sorting facility, which mail includes automation mail that can be processed automatically by automated machines at the sorting facility and manual mail which, due to its physical characteristics, cannot be processed by the automated machines at the sorting facility. Such a method includes the steps of placing a piece of manual mail into a sleeve such that the combination of sleeve and mail piece can be processed by the automated machines at the sorting facility, and processing the sleeve containing the manual mail piece on the automation equipment along with automation mail. Following processing, the sleeve can either be removed from the mail piece, or left in place for delivery to the postal customer.

Abstract: A method for sorting mail to a case having a plurality of slots is described, wherein each slot corresponds to a destination. The method includes steps of loading a mail piece to be sorted into a delivery robot, determining for the mail piece a destination slot the mail piece is to be delivered to, moving the delivery robot along a rail disposed at the front of the case near the slots into proximity with an open end of the destination slot, inserting the mail piece from the delivery robot into the associated slot, and returning the delivery robot to a loading station whereby the cycle may be repeated. Such a method, when using a large number of robots moving along a common rail system, can sort a large volume of mail in carrier delivery order.

Abstract: A method is provided for preventing flat mail pieces having excessive thickness or stiffness from entering a mail processing machine wherein flat mail pieces are held on opposite sides and conveyed by paired conveyor belts around one or more curves, including one curve which is the sharpest curve in the mail processing machine.

Abstract: A method for sorting mail to a case having a plurality of slots is described, wherein each slot corresponds to a destination. The method includes steps of loading a mail piece to be sorted into a delivery robot, determining for the mail piece a destination slot the mail piece is to be delivered to, moving the delivery robot along a rail disposed at the front of the case near the slots into proximity with an open end of the destination slot, inserting the mail piece from the delivery robot into the associated slot, and returning the delivery robot to a loading station whereby the cycle may be repeated. Such a method, when using a large number of robots moving along a common rail system, can sort a large volume of mail in carrier delivery order.