Patents by Inventor Dale E. Schafernak

Dale E. Schafernak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7426806
    Abstract: A reverse molded wood composite door skin, comprises a molded wood composite panel having a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a surface. The panel comprises a major planar portion, at least one planar panel portion lying in a plane spaced from the plane of the major planar portion, and an outwardly extending contoured wall surrounding the planar panel portion and interconnecting and integral with the major planar portion and the at least one planar panel portion. The contoured wall extends outwardly from and relative to the first surface.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: September 23, 2008
    Assignee: Masonite Corporation
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Patent number: 7021015
    Abstract: A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: April 4, 2006
    Assignee: Masonite Corporation
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Publication number: 20040074186
    Abstract: A reverse molded wood composite door skin, comprises a molded wood composite panel having a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a surface. The panel comprises a major planar portion, at least one planar panel portion lying in a plane spaced from the plane of the major planar portion, and an outwardly extending contoured wall surrounding the planar panel portion and interconnecting and integral with the major planar portion and the at least one planar panel portion. The contoured wall extends outwardly from and relative to the first surface.
    Type: Application
    Filed: October 4, 2002
    Publication date: April 22, 2004
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Publication number: 20040003560
    Abstract: A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.
    Type: Application
    Filed: March 28, 2003
    Publication date: January 8, 2004
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Publication number: 20030196396
    Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.
    Type: Application
    Filed: May 5, 2003
    Publication date: October 23, 2003
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Patent number: 6588162
    Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: July 8, 2003
    Assignee: Masonite Corporation
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Publication number: 20030051425
    Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.
    Type: Application
    Filed: November 1, 2002
    Publication date: March 20, 2003
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Patent number: 6479128
    Abstract: An embossed, decorative, man-made embossed article having an embossed surface portion containing at least about 80% by weight cellulosic fibers and sufficient binder to adhere the cellulosic fibers together into a structurally sound article having a specific gravity in the range of 0.96 to 1.08, a surface of said article having a pattern of embossed ticks stained to visually distinguish the embossed ticks from surrounding surface portions of said article, said embossed ticks formed in elongated bundles to replicate a wood grain pattern, said embossed ticks and said bundles of ticks satisfying the following criteria: (a) at least 90% of said embossed ticks, in bundles of three or more adjacent ticks, are spaced at least 0.016 inch; (b) at least 90% of said embossed ticks are embossed a depth in the range of 0.003 inch to 0.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: November 12, 2002
    Assignee: Masonite Corporation
    Inventors: Dale E. Schafernak, Steven K. Lynch, Connie Chen, Brian Bonomo
  • Publication number: 20010029714
    Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.
    Type: Application
    Filed: January 16, 2001
    Publication date: October 18, 2001
    Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
  • Patent number: D541947
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: May 1, 2007
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Dale E. Schafernak, Michael F. Steiber, Peggie A. Bolan
  • Patent number: D576289
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: September 2, 2008
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D576740
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: September 9, 2008
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D583068
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: December 16, 2008
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D584830
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: January 13, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D585143
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: January 20, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D585144
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: January 20, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D587813
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: March 3, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D587814
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: March 3, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D587816
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: March 3, 2009
    Assignee: Craftmaster Manufacturing, Inc.
    Inventors: Michael F. Steiber, Dale E. Schafernak, Peggie A. Bolan
  • Patent number: D426645
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: June 13, 2000
    Assignee: Masonite Corporation
    Inventors: Brian Bonomo, David Paxton, Dale E. Schafernak, Steven K. Lynch, Connie Chen