Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: An operational process for product distribution includes grouping product into groups when the product is in a first sort level and sorting the groups of product, in a first pass operation, to a second level sort. The method further includes sequencing the second level sort product including late arriving product, in a second pass operation, into a sequence of product. A machine readable code can also be used to implement the functionality of the operational process.

Abstract: A mail tray singulator for controlling the handling, movement and sensing of mail trays or other mail items into a single file arrangement on a conveyor system for downstream processing. The mail tray singulator includes conveyor modules configured at preferably right angles with respect to one another. The modules are configured so that they can be readily adapted to preexisting conveyor systems with minimal reconfiguration. The system may use differing speed, height and belt friction conveyor belts between adjacent modules to achieve separation and enhance the effect of the right angle configuration between adjacent conveyor modules. Guard rails and side rail rollers may also be employed. Photoeyes, in conjunction with a programmable logic controller, allow the conveyors to be started/stopped based on pre-programmed scenarios.

Abstract: A control and method of use implemented by an unloading mechanism for unloading products from an intermediate container onto a conveyor for downstream processing. The controls tilt the mechanism, in embodiments, to a relative angle from a horizontal or supporting surface and proximate the conveyor. A gate is controlled to slidably mount between an open position and a closed position in order to allow product slide from the structure.

Abstract: A mail tray singulator for controlling the handling, movement and sensing of mail trays or other mail items into a single file arrangement on a conveyor system for downstream processing. The mail tray singulator includes conveyor modules configured at preferably right angles with respect to one another. The modules are configured so that they can be readily adapted to preexisting conveyor systems with minimal reconfiguration. The system may use differing speed, height and belt friction conveyor belts between adjacent modules to achieve separation and enhance the effect of the right angle configuration between adjacent conveyor modules. Guard rails and side rail rollers may also be employed. Photoeyes, in conjunction with a programmable logic controller, allow the conveyors to be started/stopped based on pre-programmed scenarios.