Patents by Inventor Dale K. Stone

Dale K. Stone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11631588
    Abstract: A method of doping a substrate. The method may include providing a substrate in a process chamber. The substrate may include a semiconductor structure, and a dopant layer disposed on a surface of the semiconductor structure. The method may include maintaining the substrate at a first temperature for a first interval, the first temperature corresponding to a vaporization temperature of the dopant layer. The method may further include rapidly cooling the substrate to a second temperature, less than the first temperature, and heating the substrate from the second temperature to a third temperature, greater than the first temperature.
    Type: Grant
    Filed: January 10, 2020
    Date of Patent: April 18, 2023
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Christopher R. Hatem, Piero Sferlazzo, Roger Fish, Dale K. Stone
  • Patent number: 11473978
    Abstract: A temperature measurement apparatus. The temperature measurement apparatus may include a temperature sensor body, the temperature sensor body having a substrate support surface; and a heat transfer layer, disposed on the substrate support surface, the heat transfer layer comprising an array of aligned carbon nanotubes.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: October 18, 2022
    Assignee: APPLIED Materials, Inc.
    Inventors: Dawei Sun, D. Jeffrey Lischer, Qin Chen, Dale K. Stone, Lyudmila Stone, Steven Anella, Ron Serisky, Chi-Yang Cheng
  • Publication number: 20200381271
    Abstract: A heating system for heating a substrate. The heating system may include a susceptor, where the susceptor has a substrate support surface. The heating system may further include a heat transfer layer, disposed on the substrate support surface, where the heat transfer layer comprising an array of aligned carbon nanotubes.
    Type: Application
    Filed: September 4, 2019
    Publication date: December 3, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Dawei Sun, Dale K. Stone, D. Jeffrey Lischer, Lyudmila Stone, Steven Anella, Julian G. Blake, Ron Serisky, Daniel A. Hall, Robert H. Bettencourt
  • Publication number: 20200378837
    Abstract: A temperature measurement apparatus. The temperature measurement apparatus may include a temperature sensor body, the temperature sensor body having a substrate support surface; and a heat transfer layer, disposed on the substrate support surface, the heat transfer layer comprising an array of aligned carbon nanotubes.
    Type: Application
    Filed: September 4, 2019
    Publication date: December 3, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Dawei Sun, D. Jeffrey Lischer, Qin Chen, Dale K. Stone, Lyudmila Stone, Steven Anella, Ron Serisky, Chi-Yang Cheng
  • Patent number: 10658207
    Abstract: Techniques for reducing particle contamination on a substrate are disclosed. In one particular exemplary embodiment, the technique may be realized with a platen having different regions, where the pressure levels in the regions may be substantially equal. For example, the platen may comprise a platen body comprising first and second recesses, the first recess defining a fluid region for holding fluid for maintaining a temperature of the substrate at a desired temperature, the second recess defining a first cavity for holding a ground circuit; a first via defined in the platen body, the first via having first and second openings, the first opening proximate to the fluid region and the second opening proximate to the first cavity, wherein pressure level of the fluid region may be maintained at a level that is substantially equal to pressure level of the first cavity.
    Type: Grant
    Filed: April 16, 2018
    Date of Patent: May 19, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: David E. Suuronen, Dale K. Stone, Shigeo Oshiro, Arthur P. Riaf, Edward D. MacIntosh
  • Publication number: 20200152466
    Abstract: A method of doping a substrate. The method may include providing a substrate in a process chamber. The substrate may include a semiconductor structure, and a dopant layer disposed on a surface of the semiconductor structure. The method may include maintaining the substrate at a first temperature for a first interval, the first temperature corresponding to a vaporization temperature of the dopant layer. The method may further include rapidly cooling the substrate to a second temperature, less than the first temperature, and heating the substrate from the second temperature to a third temperature, greater than the first temperature.
    Type: Application
    Filed: January 10, 2020
    Publication date: May 14, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Christopher R. Hatem, Piero Sferlazzo, Roger Fish, Dale K. Stone
  • Patent number: 10541137
    Abstract: A method of doping a substrate. The method may include providing a substrate in a process chamber. The substrate may include a semiconductor structure, and a dopant layer disposed on a surface of the semiconductor structure. The method may include maintaining the substrate at a first temperature for a first interval, the first temperature corresponding to a vaporization temperature of the dopant layer. The method may further include rapidly cooling the substrate to a second temperature, less than the first temperature, and heating the substrate from the second temperature to a third temperature, greater than the first temperature.
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: January 21, 2020
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Christopher R. Hatem, Piero Sferlazzo, Roger Fish, Dale K. Stone
  • Publication number: 20190371608
    Abstract: A method of doping a substrate. The method may include providing a substrate in a process chamber. The substrate may include a semiconductor structure, and a dopant layer disposed on a surface of the semiconductor structure. The method may include maintaining the substrate at a first temperature for a first interval, the first temperature corresponding to a vaporization temperature of the dopant layer. The method may further include rapidly cooling the substrate to a second temperature, less than the first temperature, and heating the substrate from the second temperature to a third temperature, greater than the first temperature.
    Type: Application
    Filed: June 1, 2018
    Publication date: December 5, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Christopher R. Hatem, Piero Sferlazzo, Roger Fish, Dale K. Stone
  • Patent number: 10385454
    Abstract: In one embodiment, a method of fabricating an electrostatic clamp includes forming an insulator body, forming an electrode on the insulator body, and depositing a layer stack on the electrode, the layer stack comprising an aluminum oxide layer that is deposited using atomic layer deposition (ALD).
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: August 20, 2019
    Assignees: Varian Semiconductor Equipment Associates, Inc., Entegris, Inc.
    Inventors: Dale K. Stone, Richard Cooke, I-Kuan Lin, Julian G. Blake, Lyudmila Stone
  • Publication number: 20190252230
    Abstract: An apparatus to support a substrate may include a base and an insulator portion adjacent to the base and configured to support a surface of the substrate. The apparatus may also include an electrode system to apply a clamping voltage to the substrate, wherein the insulator portion is configured to provide a gas to the substrate through at least one channel that has a channel width, wherein a product of the gas pressure and channel width is less than a Paschen minimum for the gas, where the Paschen minimum is a product of pressure and separation of surfaces of an enclosure at which a breakdown voltage of the gas is a minimum.
    Type: Application
    Filed: April 29, 2019
    Publication date: August 15, 2019
    Inventors: Dale K. Stone, Julian G. Blake, Lyudmila Stone
  • Patent number: 10157764
    Abstract: A thermal shield is disclosed that may be disposed between a heated electrostatic chuck and a base. The thermal shield comprises a thermal insulator, such as a polyimide film, having a thickness of between 1 and 5 mils. The polyimide film is coated on one side with a layer of reflective material, such as aluminum. The layer of reflective material may be between 30 and 100 nanometers. The thermal shield is disposed such that the layer of reflective material is closer to the chuck. Because of the thinness of the layer of reflective material, the thermal shield does not retain a significant amount of heat. Further, the temperature of the thermal shield remains far below the glass transition temperature of the polyimide film.
    Type: Grant
    Filed: June 6, 2016
    Date of Patent: December 18, 2018
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Dale K. Stone, David J. Chipman
  • Publication number: 20180233386
    Abstract: Techniques for reducing particle contamination on a substrate are disclosed. In one particular exemplary embodiment, the technique may be realized with a platen having different regions, where the pressure levels in the regions may be substantially equal. For example, the platen may comprise a platen body comprising first and second recesses, the first recess defining a fluid region for holding fluid for maintaining a temperature of the substrate at a desired temperature, the second recess defining a first cavity for holding a ground circuit; a first via defined in the platen body, the first via having first and second openings, the first opening proximate to the fluid region and the second opening proximate to the first cavity, wherein pressure level of the fluid region may be maintained at a level that is substantially equal to pressure level of the first cavity.
    Type: Application
    Filed: April 16, 2018
    Publication date: August 16, 2018
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: David E. Suuronen, Dale K. Stone, Shigeo Oshiro, Arthur P. Riaf, Edward D. MacIntosh
  • Patent number: 9953849
    Abstract: Techniques for reducing particle contamination on a substrate are disclosed. In one particular exemplary embodiment, the technique may be realized with a platen having different regions, where the pressure levels in the regions may be substantially equal. For example, the platen may comprise a platen body comprising first and second recesses, the first recess defining a fluid region for holding fluid for maintaining a temperature of the substrate at a desired temperature, the second recess defining a first cavity for holding a ground circuit; a first via defined in the platen body, the first via having first and second openings, the first opening proximate to the fluid region and the second opening proximate to the first cavity, wherein pressure level of the fluid region may be maintained at a level that is substantially equal to pressure level of the first cavity.
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: April 24, 2018
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: David E. Suuronen, Dale K. Stone, Shigeo Oshiro, Arthur P. Riaf, Edward D. MacIntosh
  • Publication number: 20170335460
    Abstract: In one embodiment, a method of fabricating an electrostatic clamp includes forming an insulator body, forming an electrode on the insulator body, and depositing a layer stack on the electrode, the layer stack comprising an aluminum oxide layer that is deposited using atomic layer deposition (ALD).
    Type: Application
    Filed: March 3, 2017
    Publication date: November 23, 2017
    Inventors: Dale K. Stone, Richard Cooke, I-Kuan Lin, Julian G. Blake, Lyudmila Stone
  • Patent number: 9692325
    Abstract: In accordance with an embodiment of the invention, there is provided an electrostatic chuck comprising a conductive path covering at least a portion of a workpiece-contacting surface of a gas seal ring of the electrostatic chuck, the conductive path comprising at least a portion of an electrical path to ground; and a main field area of a workpiece-contacting surface of the electrostatic chuck comprising a surface resistivity in the range of from about 108 to about 1012 ohms per square.
    Type: Grant
    Filed: September 8, 2011
    Date of Patent: June 27, 2017
    Assignees: Entegris, Inc., Varian Semiconductor Equipment Associates, Inc.
    Inventors: David Suuronen, Lyudmila Stone, Julian Blake, Dale K. Stone, Richard A. Cooke, Steven Donnell, Chandra Venkatraman
  • Patent number: 9644269
    Abstract: In one embodiment, a method of fabricating an electrostatic clamp includes forming an insulator body, forming an electrode on the insulator body, and depositing a layer stack on the electrode, the layer stack comprising an aluminum oxide layer that is deposited using atomic layer deposition (ALD).
    Type: Grant
    Filed: May 16, 2014
    Date of Patent: May 9, 2017
    Assignee: Varian Semiconductor Equipment Associates, Inc
    Inventors: Dale K. Stone, Richard Cooke, I-Kuan Lin, Julian G. Blake, Lyudmila Stone
  • Patent number: 9633875
    Abstract: An apparatus for improving the temperature uniformity of a workpiece during processing is disclosed. The apparatus includes a platen having a separately controlled edge heater capable to independently heating the outer edge of the platen. In this way, additional heat may be supplied near the outer edge of the platen, helping to maintain a constant temperature across the entirety of the platen. This edge heater may be disposed on an outer surface of the platen, or may, in certain embodiments, be embedded in the platen. In certain embodiments, the edge heater and the primary heating element are disposed in two different planes, where the edge heater is disposed closer to the top surface of the platen than the primary heating element.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: April 25, 2017
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Dawei Sun, D. Jeffrey Lischer, Steven M. Anella, Dale K. Stone, Lyudmila Stone
  • Publication number: 20160379861
    Abstract: A thermal shield is disclosed that may be disposed between a heated electrostatic chuck and a base. The thermal shield comprises a thermal insulator, such as a polyimide film, having a thickness of between 1 and 5 mils. The polyimide film is coated on one side with a layer of reflective material, such as aluminum. The layer of reflective material may be between 30 and 100 nanometers. The thermal shield is disposed such that the layer of reflective material is closer to the chuck. Because of the thinness of the layer of reflective material, the thermal shield does not retain a significant amount of heat. Further, the temperature of the thermal shield remains far below the glass transition temperature of the polyimide film.
    Type: Application
    Filed: June 6, 2016
    Publication date: December 29, 2016
    Inventors: Dale K. Stone, David J. Chipman
  • Publication number: 20160268150
    Abstract: An apparatus for improving the temperature uniformity of a workpiece during processing is disclosed. The apparatus includes a platen having a separately controlled edge heater capable to independently heating the outer edge of the platen. In this way, additional heat may be supplied near the outer edge of the platen, helping to maintain a constant temperature across the entirety of the platen. This edge heater may be disposed on an outer surface of the platen, or may, in certain embodiments, be embedded in the platen. In certain embodiments, the edge heater and the primary heating element are disposed in two different planes, where the edge heater is disposed closer to the top surface of the platen than the primary heating element.
    Type: Application
    Filed: March 13, 2015
    Publication date: September 15, 2016
    Inventors: Dawei Sun, D. Jeffrey Lischer, Steven M. Anella, Dale K. Stone, Lyudmila Stone
  • Publication number: 20150279704
    Abstract: Techniques for reducing particle contamination on a substrate are disclosed. In one particular exemplary embodiment, the technique may be realized with a platen having different regions, where the pressure levels in the regions may be substantially equal. For example, the platen may comprise a platen body comprising first and second recesses, the first recess defining a fluid region for holding fluid for maintaining a temperature of the substrate at a desired temperature, the second recess defining a first cavity for holding a ground circuit; a first via defined in the platen body, the first via having first and second openings, the first opening proximate to the fluid region and the second opening proximate to the first cavity, wherein pressure level of the fluid region may be maintained at a level that is substantially equal to pressure level of the first cavity.
    Type: Application
    Filed: March 25, 2014
    Publication date: October 1, 2015
    Inventors: David E. Suuronen, Dale K. Stone, Shigeo Oshiro, Arthur P. Riaf, Edward D. MacIntosh