Patents by Inventor Dale R. Shackle

Dale R. Shackle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4235458
    Abstract: This invention relates to a process for the production of a hot melt coating composition containing microcapsules. The process comprises the steps of preparing a dispersion of substantially discrete microcapsules in a volatile solvent continuous phase. A hot melt suspending medium is prepared, the hot melt suspending medium having a melting point of from about 50.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C., the hot melt suspending medium being in a fluid state. The dispersion of substantia lly discrete microcapsules in a volatile solvent is then mixed with the fluid hot melt suspending medium with turbulent agitation to form an intimate mixture of the dispersion of microcapsules and the hot melt suspending medium. Heat and a vacuum are applied to the mixture, while maintaining the agitation, until the volatile solvent is substantially removed from the mixture to form a dispersion of substantially discrete microcapsules in the liquid hot melt suspending medium.
    Type: Grant
    Filed: January 8, 1979
    Date of Patent: November 25, 1980
    Assignee: The Mead Corporation
    Inventors: Robert A. Austin, Dale R. Shackle
  • Patent number: 4230495
    Abstract: A process is provided for producing a coating composition containing microcapsules having a hydrophilic core material for use in the manufacture of pressure-sensitive carbonless transfer papers comprising the following steps of preparing a hydrophobic emulsion component by dispersing an emulsifier in a radiation curable hydrophobic liquid, preparing a hydrophilic emulsion component by dispersing a first wall-forming material in a hydrophilic liquid containing at least one chromogenic material being soluble in the hydrophilic liquid, the first wall-forming material being reactive with a second wall-forming material to form a polymeric capsule wall, the polymeric capsule wall being substantially insoluble in the hydrophilic and the hydrophobic liquids and mixing the hydrophobic emulsion component with the hydrophilic emulsion component to form an emulsion containing droplets of the hydrophilic emulsion component dispersed in the hydrophobic emulsion component.
    Type: Grant
    Filed: February 26, 1979
    Date of Patent: October 28, 1980
    Assignee: The Mead Corporation
    Inventors: Yu-Sun Lee, Dale R. Shackle
  • Patent number: 4228216
    Abstract: The invention relates to a process for producing a radiation curable coating composition containing microcapsules having a hydrophobic liquid core as follows: An emulsion containing droplets of hydrophobic emulsion component dispersed in a hydrophilic liquid component is prepared. The hydrophobic emulsion component comprises a hydrophobic liquid and a first wall-forming material soluble therein and capable of reacting by condensation polymerization with a second wall-forming material to form a polymeric capsule wall which is substantially insoluble in, and impermeable to, the hydrophilic and hydrophobic emulsion components. The hydrophilic emulsion component comprises an emulsifier and a radiation curable hydrophilic liquid which comprises water and at least one radiation curable polar compound. The emulsion also contains the second wall-forming material.
    Type: Grant
    Filed: June 5, 1978
    Date of Patent: October 14, 1980
    Assignee: The Mead Corporation
    Inventors: Robert A. Austin, Dale R. Shackle
  • Patent number: 4200667
    Abstract: A process is provided for producing a coating composition containing microcapsules having a hydrophilic core material for use in the manufacture of pressure-sensitive carbonless transfer papers comprising the following steps of preparing a hydrophobic emulsion component by dispersing an emulsifier in a radiation curable hydrophobic liquid, preparing a hydrophilic emulsion component by dispersing a first wall-forming material in a hydrophilic liquid containing at least one chromogenic material being soluble in the hydrophilic liquid, the first wall-forming material being reactive with a second wall-forming material to form a polymeric capsule wall, the polymeric capsule wall being substantially insoluble in the hydrophilic and the hydrophobic liquids and mixing the hydrophobic emulsion component with the hydrophilic emulsion component to form an emulsion containing droplets of the hydrophilic emulsion component dispersed in the hydrophobic emulsion component.
    Type: Grant
    Filed: April 7, 1978
    Date of Patent: April 29, 1980
    Assignee: The Mead Corporation
    Inventors: Yu-Sun Lee, Dale R. Shackle
  • Patent number: 4191404
    Abstract: A pressure-sensitive carbonless transfer sheet comprising a substrate having a plurality of surfaces, at least one of the surfaces being coated with a tack-free resinous film comprising a radiation cured resin having dispersed therein microcapsules containing a hydrophilic liquid containing at least one chromogenic material, the chromogenic material being soluble in the hydrophilic liquid.
    Type: Grant
    Filed: April 7, 1978
    Date of Patent: March 4, 1980
    Assignee: The Mead Corporation
    Inventors: Yu-Sun Lee, Dale R. Shackle
  • Patent number: 4171981
    Abstract: A process for the production of a hot melt coating composition containing microcapsules. The process comprises the steps of preparing a dispersion of substantially discrete microcapsules in a volatile solvent continuous phase. A hot melt suspending medium is prepared, the hot melt suspending medium having a melting point of from about 50.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C., the hot melt suspending medium being in a fluid state. The dispersion of substantially discrete microcapsules in a volatile solvent is then mixed with the fluid hot melt suspending medium with turbulent agitation to form an intimate mixture of the dispersion of microcapsules and the hot melt suspending medium. Heat and a vacuum are applied to the mixture, while maintaining the agitation, until the volatile solvent is substantially removed from the mixture to form a dispersion of substantially discrete microcapsules in the liquid hot melt suspending medium.
    Type: Grant
    Filed: April 29, 1977
    Date of Patent: October 23, 1979
    Assignee: The Mead Corporation
    Inventors: Robert A. Austin, Dale R. Shackle
  • Patent number: 4170483
    Abstract: In accordance with certain of its aspects, the novel process of this invention for making pressure-sensitive record sheets comprises the steps of forming a dispersion of microcapsules, the microcapsules being the product of microencapsulating a solution of a color precursor in an oil carrier; the walls of the microcapsules being substantially oil and water impermeable; forming an aqueous mixture containing a color developer for the encapsulated color precursor; adding a color suppressant to the dispersion of microcapsules, to the aqueous mixture or partially to both in an amount or amounts effective to substantially prevent color formation between the color developer and any unencapsulated color precursor; the color suppressant being a nitrogen containing basic organic compound selected from the group consisting of: amines, imines and aziridines; combining the aqueous mixture containing the color developer, the color suppressant and the microcapsules to form an aqueous coating composition; and applying the aq
    Type: Grant
    Filed: July 30, 1976
    Date of Patent: October 9, 1979
    Assignee: The Mead Corporation
    Inventors: Dale R. Shackle, Gerhart Schwab
  • Patent number: 4161570
    Abstract: A process is provided for producing a radiation curable coating composition containing microcapsules comprising the steps of preparing a dispersion of substantially discrete microcapsules in a continuous phase, the continuous phase comprising a liquid volatile solvent, preparing a liquid radiation curable suspending medium, the liquid radiation curable suspending medium comprising one or more ethylenically unsaturated organic compounds having at least one terminal ethylenic group per molecule, mixing the dispersion of substantially discrete microcapsules in the continuous phase and the liquid radiation curable suspending medium with turbulent agitation to form an intimate mixture of the dispersion of microcapsules and the liquid radiation curable suspending medium, and applying heat and vacuum to the mixture, while maintaining the agitation, until the liquid volatile solvent is substantially removed from the mixture to form a dispersion of substantially discrete microcapsules in the liquid radiation curable s
    Type: Grant
    Filed: April 29, 1977
    Date of Patent: July 17, 1979
    Assignee: The Mead Corporation
    Inventors: Yu-Sun Lee, Dale R. Shackle
  • Patent number: 4143890
    Abstract: A pressure-sensitive carbonless transfer sheet comprising a paper substrate having a front and back surface and a coating compositon adhered to at least one of the front and back surfaces of the paper substrate. The coating composition is set to a flexible, tack-free coat, and the coating composition includes a solvent free non-aqueous hot melt suspending medium which is characterized by being substantially water insoluble, being characterized by the presence of one or more functional groups selected from the group consisting of: carboxyl, carbonyl, hydroxyl, ester, amide, amine, heterocyclic groups and combinations thereof to impart polarity thereto and having a melting point of from about 60.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C.
    Type: Grant
    Filed: December 6, 1976
    Date of Patent: March 13, 1979
    Assignee: The Mead Corporation
    Inventors: Gerald T. Davis, Gerhart Schwab, Dale R. Shackle
  • Patent number: 4139218
    Abstract: A pressure-sensitive carbonless transfer sheet comprising a paper substrate having a front and back surface and a coating composition adhered to at least one of the front and back surfaces of the paper substrate. A novel process is provided for producing a pressure-sensitive carbonless transfer sheet which comprises the steps of preparing a hot melt suspending medium, the hot melt suspending medium being water insoluble and having a melting point of from about 60.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C. A microencapsulated chromogenic material is prepared and dispersed in the hot melt suspending medium, the chromogenic material being a color precursor of the electron donating type. A coating dispersion is prepared by combining the hot melt suspending medium with the microencapsulated chromogenic color precursor material, the hot melt suspending medium being compatible with the color forming or developing characteristics of the chromogenic material.
    Type: Grant
    Filed: August 29, 1977
    Date of Patent: February 13, 1979
    Assignee: The Mead Corporation
    Inventors: Gerald T. Davis, Gerhart Schwab, Dale R. Shackle
  • Patent number: 4139392
    Abstract: A pressure-sensitive carbonless transfer sheet comprising a paper substrate having a front and back surface and a coating composition adhered to at least one of the front and back surfaces of the paper substrate. The coating composition is set to a flexible, tack-free coat, and the coating composition includes a solvent free non-aqueous hot melt suspending medium which is characterized by being substantially water insoluble, being characterized by the presence of one or more functional groups selected from the group consisting of: carboxyl, carbonyl, hydroxyl, ester, amide, amine, heterocyclic groups and combinations thereof to impart polarity thereto and having a melting point of from about 60.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C.
    Type: Grant
    Filed: August 29, 1977
    Date of Patent: February 13, 1979
    Assignee: The Mead Corporation
    Inventors: Gerald T. Davis, Gerhart Schwab, Dale R. Shackle
  • Patent number: 4137084
    Abstract: A process is provided for producing a pressure-sensitive carbonless transfer or record sheet comprising the steps of preparing a liquid chromogenic coating composition by mixing chromogenic material with a liquid radiation curable substance, the chromogenic material comprising either an acidic color developer of the electron donator type or a color precursor of the electron accepting type. The liquid coating composition is coated onto a web or substrate at a coat weight of from about 0.2 pounds to about 8.0 pounds per 3300 square feet of substrate. The coated web is then exposed to radiation for a time sufficient to cure the liquid coating composition to a tack-free film. A novel liquid chromogenic coating composition is produced, the coating composition comprising a chromogenic material and a radiation curable substance.
    Type: Grant
    Filed: August 24, 1977
    Date of Patent: January 30, 1979
    Assignee: The Mead Corporation
    Inventors: Gerald T. Davis, Dale R. Shackle
  • Patent number: 4137343
    Abstract: A pressure-sensitive carbonless transfer sheet comprising a paper substrate having a front and back surface and a coating composition adhered to at least one of the surfaces of the paper substrate. A novel process is provided for producing a pressure-sensitive carbonless transfer sheet which comprises the steps of preparing a hot melt suspending medium, the hot melt suspending medium being water insoluble and having a melting point of from about 60.degree. C. to about 140.degree. C. and a melting point range of less than about 15.degree. C. A microencapsulated chromogenic material is prepared and dispersed in the hot melt suspending medium, the chromogenic material being a color precursor of the electron donating type. A coating dispersion is prepared by combining the hot melt suspending medium with the microencapsulated chromogenic color precursor material, the hot melt suspending medium being compatible with the color forming or developing characteristics of the chromogenic material.
    Type: Grant
    Filed: August 29, 1977
    Date of Patent: January 30, 1979
    Assignee: The Mead Corporation
    Inventors: Gerald T. Davis, Gerhart Schwab, Dale R. Shackle
  • Patent number: 4110511
    Abstract: A process is provided for the production of a coating composition containing microcapsules having a hydrophilic core for use in the manufacture of pressure-sensitive carbonless transfer papers comprising the following steps. A hydrophilic emulsion component is prepared by dispersing at least one chromogenic material being soluble in the hydrophilic liquid. A hydrophobic emulsion component is prepared by dispersing an emulsifier in a radiation curable hydrophobic liquid. A first wall-forming material and a second wall-forming material are added to the hydrophobic emulsion component, with mixing. The first and second wall-forming materials are soluble in the hydrophobic emulsion component, and the first wall-forming material is reactive with the second wall-forming material to form a polymeric capsule wall. The resultant polymeric capsule wall is substantially insoluble in the hydrophilic and the hydrophobic emulsion components.
    Type: Grant
    Filed: May 25, 1977
    Date of Patent: August 29, 1978
    Assignee: The Mead Corporation
    Inventors: Yu-Sun Lee, Dale R. Shackle