Abstract: Disclosed are methods and systems for measuring and managing swelling of rechargeable batteries in situ. Some implementations involve using capacity fade or state of health of rechargeable batteries to estimate swelling of the rechargeable batteries. Some implementations provide methods and systems for measuring battery swelling based on inductive or capacitive coupling between sensors and the battery. Some implementations provide means to manage or reduce swelling of rechargeable batteries by applying adaptive charging with consideration of battery swelling.

Abstract: Positive electrodes for secondary batteries formed with a plurality of substantially aligned flakes within a coating. The flakes can be formed from metal oxide materials and have a number average longest dimension of greater than 60 ?m. A variety of metal oxide or metal phosphate materials may be selected such as a group consisting of LiCoO2, LiMn2O4, Li(M1x1M2x2Co1-x1-x2)O2 where M1 and M2 are selected from among Li, Ni, Mn, Cr, Ti, Mg, or Al, 0?x1?0.5 and 0?x2?0.5, or alternatively, LiM1(1-x)MnxO2 where 0<x<0.8 and M1 represents one or more metal elements. Methods for making positive electrode materials are also provided involving the formation of structures with a desired longest dimension, preferably polycrystalline flakes. A cathode coating containing polycrystalline flakes may be deposited onto a conductive substrate and pressed to a desired final electrode thickness.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to determining data which is representative of the state of health, or a change therein, of the battery using the data which is representative of (i) the relaxation time of the battery and/or (ii) the overpotential of the battery. In another aspect the present inventions are directed to techniques and/or circuitry to adapt one or more characteristics of a charge signal using data which is representative of the state of health, or a change therein, of the battery. In yet another aspect the present inventions are directed to techniques and/or circuitry to determine a state of charge of the battery using data which is representative of the state of health, or a change therein, of the battery.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a change in terminal voltage of the battery/cell. In another aspect, the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of partial and/or full relaxation time of the battery/cell. In yet another aspect the present inventions are directed to techniques and/or circuitry to determine whether the data which is representative of partial and/or full relaxation time exceeds a predetermined range and/or is greater than a predetermined value.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to applying a charge pulse to the terminals of the battery during a charging operation, measure a plurality of voltages of the battery which are in response to the first charge pulse, determine a charge pulse voltage (CPV) of the battery, wherein the charge pulse voltage is a peak voltage which is in response to the first charge pulse, determine whether the CPV of the battery is within a predetermined range or greater than a predetermined upper limit value and adapt one or more characteristics of a charge packet if the CPV is outside the predetermined range or is greater than a predetermined upper limit value.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to applying a charge pulse to the terminals of the battery during a charging operation, measure a plurality of voltages of the battery which are in response to the first charge pulse, determine a charge pulse voltage (CPV) of the battery, wherein the charge pulse voltage is a peak voltage which is in response to the first charge pulse, determine whether the CPV of the battery is within a predetermined range or greater than a predetermined upper limit value and adapt one or more characteristics of a charge packet if the CPV is outside the predetermined range or is greater than a predetermined upper limit value.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to determining data which is representative of the state of health, or a change therein, of the battery using the data which is representative of (i) the relaxation time of the battery and/or (ii) the overpotential of the battery. In another aspect the present inventions are directed to techniques and/or circuitry to adapt one or more characteristics of a charge signal using data which is representative of the state of health, or a change therein, of the battery. In yet another aspect the present inventions are directed to techniques and/or circuitry to determine a state of charge of the battery using data which is representative of the state of health, or a change therein, of the battery.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adjust, correct and/or compensate a state of charge of the battery using the data which is representative of the relaxation time (e.g., full relaxation time) of the battery. The techniques and/or circuitry may determine the data which is representative of a relaxation time based on or using: (i) the rate of decay of the voltage at the terminals of the battery after terminating application of the charge current to the battery, (ii) a voltage which is constant or substantially constant after termination of the charge current and/or (iii) an amount of time associated with the decay of the voltage at the terminals of the battery to at least a measured or predetermined voltage. Notably, the charge signal or current may include a plurality of pulses.

Abstract: Positive electrodes for secondary batteries formed with a plurality of substantially aligned flakes within a coating. The flakes can be formed from metal oxide materials and have a number average longest dimension of greater than 60 ?m. A variety of metal oxide or metal phosphate materials may be selected such as a group consisting of LiCoO2, LiMn2O4, Li(M1x1M2x2Co1-x1-x2)O2 where M1 and M2 are selected from among Li, Ni, Mn, Cr, Ti, Mg, or Al, 0?x1?0.5 and 0?x2?0.5, or alternatively, LiM1(1-x)MnxO2 where 0<x<0.8 and M1 represents one or more metal elements. Methods for making positive electrode materials are also provided involving the formation of structures with a desired longest dimension, preferably polycrystalline flakes. A cathode coating containing polycrystalline flakes may be deposited onto a conductive substrate and pressed to a desired final electrode thickness.

Abstract: Techniques and circuitry, in one embodiment, determine a temperature of a battery by applying a calibration packet to the battery's terminals and at the battery's first SOC, wherein the calibration packet includes a first pulse (charge or discharge) which temporally precedes a rest period. In one embodiment, measurement circuitry measures a first terminal voltage at a time immediately prior to or at a beginning of the first pulse of the calibration packet, and a second terminal voltage, in response to the calibration packet, at a time during the partial relaxation time period of a battery. Control circuitry determines a partial relaxation time voltage (VPRT) at the battery's first SOC using the first and second terminal voltages and determines a temperature of the battery by correlating the VPRT at the first SOC to a temperature of the battery at the battery's current SOH.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a change in terminal voltage of the battery/cell. In another aspect, the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of partial and/or full relaxation time of the battery/cell. In yet another aspect the present inventions are directed to techniques and/or circuitry to determine whether the data which is representative of partial and/or full relaxation time exceeds a predetermined range and/or is greater than a predetermined value.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to applying a current pulse to the terminals of the battery during a charge, measuring a voltage at the terminals of the battery, selecting a relationship of an open circuit voltage to an amount of charge in the battery using data which is representative of a state of health of the battery, calculating an open circuit voltage of the battery using the voltage measured at the terminals of the battery, a current applied to or removed from the battery and an impedance of the battery, and determining a state of charge of the battery using (i) the calculated open circuit voltage and (ii) the relationship of the open circuit voltage to the amount of charge.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adapt the charging of a battery using data which is representative of an overpotential or relaxation time (full or partial) of the battery. In another aspect the present inventions are directed to techniques and/or circuitry to calculate data which is representative of an overpotential or relaxation time (full or partial) of the battery. In yet another aspect the present inventions are directed to techniques and/or circuitry to calculate data which is representative of a state of charge of the battery using an overpotential or relaxation time (full or partial) of the battery.

Abstract: Circuitry and methods to “capture”, recover, store and/or use electrical energy output and/or generated by the battery/cell as discharge signals of a charging sequence/operation. Such electrical energy may then be “reused” by the charging circuitry or system and/or in the system powered by the battery/cell and/or external to the charging circuitry or battery/cell. The energy output and/or generated by the battery/cell in response to discharge signals of a charging sequence/operation may (1) supply energy to the associated system being powered by the battery, (2) supply charge current to the same battery/cell or another battery/cell, (3) supply charge to one or more cells in a multiple cell battery pack that are at a lower voltage than the other cells, (4) store the charge in a different charge storing device (e.g., a capacitor and/or second battery), and/or (5) heat a battery/cell to improve charging performance.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a change in terminal voltage of the battery/cell. In another aspect, the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a partial relaxation time of the battery/cell. In yet another aspect the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of an overpotential or full relaxation time of the battery/cell. In another aspect the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a state of charge and/or data which is representative of a state of health of the battery/cell.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to applying a current pulse to the terminals of the battery during a charge, measuring a voltage at the terminals of the battery, determining a relationship of an open circuit voltage to an amount of charge in the battery using data which is representative of a state of health of the battery, calculating an open circuit voltage of the battery using the voltage measured at the terminals of the battery, a current applied to or removed from the battery and an impedance of the battery, and determining a state of charge of the battery using (i) the calculated open circuit voltage and (ii) the relationship of the open circuit voltage to the amount of charge.

Abstract: The present inventions, in certain aspects, are directed to techniques and/or circuitry to charge a battery the method comprises (i) charging the battery via a charging sequence, wherein charging the battery includes: (a) applying a plurality of charge signals, and (b) applying one or more discharge signals wherein, in response thereto, the battery outputs electrical energy. In certain embodiments, the electrical energy output by the battery in response to the discharge signals is stored (for example, in a capacitor and/or second battery). The present inventions are also directed to, among other things, an apparatus to charge a battery comprising charging circuitry including: (i) a current source to generate a plurality of charge signals, and (ii) a current sink to generate one or more discharge signals, wherein, in response thereto, the battery outputs electrical energy.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adapt the charging of a battery using data which is representative of an overpotential or relaxation time (full or partial) of the battery. In another aspect the present inventions are directed to techniques and/or circuitry to calculate data which is representative of an overpotential or relaxation time (full or partial) of the battery. In yet another aspect the present inventions are directed to techniques and/or circuitry to calculate data which is representative of a state of charge of the battery using an overpotential or relaxation time (full or partial) of the battery.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to determine the state of charge of a battery/cell using data which is representative of a partial relaxation time of the battery/cell. In another aspect the present inventions are directed to techniques and/or circuitry to determine the state of charge of a battery/cell using data which is representative of an overpotential or full relaxation time of the battery/cell. In yet another aspect the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a state of charge of the battery/cell.

Abstract: The present inventions, in one aspect, are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a change in terminal voltage of the battery/cell. In another aspect, the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a partial relaxation time of the battery/cell. In yet another aspect the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of an overpotential or full relaxation time of the battery/cell. In another aspect the present inventions are directed to techniques and/or circuitry to adaptively charge a battery/cell using data which is representative of a state of charge and/or data which is representative of a state of health of the battery/cell.