Abstract: We describe a system for simulating process monitoring by a sensor system in an additive layer manufacturing, in particular selective laser melting, process used to solidify material from which a three-dimensional workpiece is to be produced, wherein the system comprises: a data input coupleable to a data output of the sensor system and configured to receive, from the sensor system, sensor data relating to the process monitored by the sensor system, wherein the data input is further configured to receive one or more input parameters (i) relating to the additive layer manufacturing process and/or (ii) associated with an additive layer manufacturing apparatus used for the additive layer manufacturing process and/or (iii) associated with the process monitoring and/or the sensor system; and a processing unit coupled to the data input and configured to generate, from the sensor data and the one or more input parameters, a model for simulating said process monitoring.

Abstract: A device is provided, for analyzing sensor data of a sensor arranged in an apparatus for producing a three-dimensional work piece via irradiation of layers of raw material with an energy beam. Further, a corresponding method and a corresponding computer program product are provided.

Abstract: We describe a system for simulating process monitoring by a sensor system in an additive layer manufacturing, in particular selective laser melting, process used to solidify material from which a three-dimensional workpiece is to be produced, wherein the system comprises: a data input coupleable to a data output of the sensor system and configured to receive, from the sensor system, sensor data relating to the process monitored by the sensor system, wherein the data input is further configured to receive one or more input parameters (i) relating to the additive layer manufacturing process and/or (ii) associated with an additive layer manufacturing apparatus used for the additive layer manufacturing process and/or (iii) associated with the process monitoring and/or the sensor system; and a processing unit coupled to the data input and configured to generate, from the sensor data and the one or more input parameters, a model for simulating said process monitoring.

Abstract: A device is provided, for analyzing sensor data of a sensor arranged in an apparatus for producing a three-dimensional work piece via irradiation of layers of raw material with an energy beam. The device comprises a control unit configured to receive the sensor data as a time series of data values. Each data value is indicative of a process condition within the apparatus during producing the three-dimensional work piece. The control unit is further configured to receive planning data for the three-dimensional work piece. The planning data defines a plurality of scanning vectors and a sequence according to which the energy beam is scanned along the scanning vectors.

Abstract: A device (48) for calibrating an irradiation system (18) of an apparatus (10) for producing a three-dimensional work piece comprises a control unit (50) adapted to control the irradiation system (18) so as to irradiate a radiation beam (22; 22a, 22b) onto an irradiation plane (52) according to a calibration pattern. The device (48) further comprises a sensor arrangement (56) adapted to be arranged in the irradiation plane (52) and to output signals to the control unit (50) in response to being irradiated with the radiation beam (22; 22a, 22b) according to the calibration pattern.

Abstract: A device (48) for calibrating an irradiation system (18) of an apparatus (10) for producing a three-dimensional work piece comprises a control unit (50) adapted to control the irradiation system (18) so as to irradiate a radiation beam (22; 22a, 22b) onto an irradiation plane (52) according to a calibration pattern. The device (48) further comprises a sensor arrangement (56) adapted to be arranged in the irradiation plane (52) and to output signals to the control unit (50) in response to being irradiated with the radiation beam (22; 22a, 22b) according to the calibration pattern.

Abstract: An apparatus (10) for producing three-dimensional work pieces comprises a carrier (12) adapted to receive a raw material powder (14). The apparatus (10) further comprises an irradiation unit (20) for selectively irradiating electromagnetic or particle radiation onto the raw material powder (14) applied onto the carrier (12) in order to produce a work piece made of said raw material powder (14) by a generative layer construction method. The irradiation unit (20) comprises a radiation source (22) and a plurality of optical elements. A detection device (34) of the apparatus (10) is arranged so as to be capable of detecting an operational parameter of a radiation beam (26) emitted by the radiation source (22) and having passed at least one optical element of the irradiation unit (20).

Abstract: A pyrometric detection device for use in an apparatus for producing three-dimensional work pieces comprises a pyrometric detecting unit (10) configured to receive thermal radiation emitted at different points of a detection plane in a detection direction and a calibration device (12) comprising a substrate (14) and a plurality of light guides (16) each having a first end (18) for coupling light into the light guide (16) and a second end (20) for emitting light from the light guide (16), the second end (20) being fixed to the substrate (14). The substrate (14) is adapted to be removably arranged relative to the pyrometric detecting unit (10) in such a manner that the second ends (20) of the plurality of light guides (16) are arranged in the detection plane and emit light in the detection direction, in a calibration state of the pyrometric detection device.

Abstract: A pyrometric detection device for use in an apparatus for producing three-dimensional work pieces comprises a pyrometric detecting unit (10) configured to receive thermal radiation emitted at different points of a detection plane in a detection direction and a calibration device (12) comprising a substrate (14) and a plurality of light guides (16) each having a first end (18) for coupling light into the light guide (16) and a second end (20) for emitting light from the light guide (16), the second end (20) being fixed to the substrate (14). The substrate (14) is adapted to be removably arranged relative to the pyrometric detecting unit (10) in such a manner that the second ends (20) of the plurality of light guides (16) are arranged in the detection plane and emit light in the detection direction, in a calibration state of the pyrometric detection device.

Abstract: An apparatus (10) for producing three-dimensional work pieces comprises a carrier (12) adapted to receive a raw material powder (14). The apparatus (10) further comprises an irradiation unit (20) for selectively irradiating electromagnetic or particle radiation onto the raw material powder (14) applied onto the carrier (12) in order to produce a work piece made of said raw material power (14) by a generative layer construction method. The irradiation unit (20) comprises a radiation source (22) and a plurality of optical elements. A detection device (34) of the apparatus (10) is arranged so as to be capable of detecting an operational parameter of a radiation beam (26) emitted by the radiation source (22) and having passed at least one optical element of the irradiation unit (20).

Abstract: A device useful for conducting lateral or transverse excavating operations within a wellbore comprising a rotating drill bit with jet nozzles on a flexible arm. The arm can retract within the housing of the device during deployment within the wellbore, and can be extended from within the housing in order to conduct excavation operations. A fluid pressure source for providing ultra high pressure to the jet nozzles can be included with the device within the wellbore. The device includes a launch mechanism that supports the arm during the extended position and a positioning gear to aid during the extension and retraction phases of operation of the device.

Abstract: A method and apparatus useful for fracturing subterranean formations with ultra high fluid pressure. The apparatus is capable of producing isolated pressure in a formation surrounding a primary wellbore, sufficient pressure is included within the formation for creating a fracture at the edge of the perforation. The apparatus is comprised of a motor, pump, and nozzle, where the entire apparatus can be disposed within the borehole. The apparatus can be conveyed within the borehole via wireline, coil tubing, slickline, or other tubing. Alternatively, a drill bit can be included for creating the perforation just prior to the fracturing procedure.

Abstract: A device useful for conducting lateral or transverse excavating operations within a wellbore comprising a rotating drill bit with jet nozzles on a flexible arm. The arm can retract within the housing of the device during deployment within the wellbore, and can be extended from within the housing in order to conduct excavation operations. A fluid pressure source for providing ultra high pressure to the jet nozzles can be included with the device within the wellbore. The device includes a launch mechanism that supports the arm during the extended position and a positioning gear to aid during the extension and retraction phases of operation of the device.

Abstract: A device useful for conducting lateral or transverse excavating operations within a wellbore comprising a rotating drill bit with jet nozzles on a flexible arm. The arm can retract within the housing of the device during deployment within the wellbore, and can be extended from within the housing in order to conduct excavation operations. A fluid pressure source for providing ultra high pressure to the jet nozzles can be included with the device within the wellbore. The device includes a launch mechanism that supports the arm during the extended position and a positioning gear to aid during the extension and retraction phases of operation of the device.

Abstract: A device useful for conducting lateral or transverse excavating operations within a wellbore comprising a rotating drill bit with jet nozzles on a flexible arm. The arm can retract within the housing of the device during deployment within the wellbore, and can be extended from within the housing in order to conduct excavation operations. A fluid pressure source for providing ultra high pressure to the jet nozzles can be included with the device within the wellbore. The device includes a launch mechanism that supports the arm during the extended position and a positioning gear to aid during the extension and retraction phases of operation of the device.

Abstract: A method and apparatus useful for fracturing subterranean formations with ultra high fluid pressure. The apparatus is capable of producing isolated pressure in a formation surrounding a primary wellbore, sufficient pressure is included within the formation for creating a fracture at the edge of the perforation. The apparatus is comprised of a motor, pump, and nozzle, where the entire apparatus can be disposed within the borehole. The apparatus can be conveyed within the borehole via wireline, coil tubing, slickline, or other tubing. Alternatively, a drill bit can be included for creating the perforation just prior to the fracturing procedure.

Abstract: A method and apparatus for milling a desired pocket in a solid workpiece uses an abrasive fluid-jet by moving and suitably orienting the abrasive fluid-jet relative to the workpiece. The method includes defining a path of the abrasive fluid-jet necessary to mill a desired pocket in the solid workpiece. The path is defined by a number of parameters. The parameters include a translation velocity, a fluid pressure, and an abrasive fluid-jet position and orientation relative to the workpiece. Generating a command set is according to the defined path and is configured to drive a computer numerical control manipulator system.