Abstract: A high voltage fuse is disclosed. The high voltage fuse is compact and includes a molded plastic housing that holds connecting terminals, a fuse element, and optionally, a spring between one of the terminals and the fuse element or thin wire. When the fuse opens upon melting of the fuse element, the spring pulls apart ends of the wire and separates them as far as the spring and housing allow. The terminals may be mounted in separated parts of the housing, separated in some embodiments by the spring acting as an arc barrier. When the fuse element melts and the ends are pulled apart, the separation itself, or the arc barrier, prevents arcing between ends of the fuse element. In another embodiment, the housing itself furnishes a non-conducting plastic spring which urges the fuse link apart, the spring itself dividing the housing into two separate parts to prevent arcing.

Abstract: A thin film surface-mount fuse having two material subassemblies. The first subassembly includes a fusible link, its supporting substrate and terminal pads. The second subassembly includes a protective layer which overlies the fusible link so as to provide protection from impacts and oxidation. The protective layer is preferably made of a polymeric material. The most preferred polymeric material is a polyurethane gel or paste. In addition, the most preferred supporting substrate is an FR-4 epoxy or a polyimide.

Abstract: A thin film surface-mount fuse having two material subassemblies. The first subassembly includes a fusible link, its supporting substrate and terminal pads. The second subassembly includes a protective layer which overlies the fusible link so as to provide protection from impacts and oxidation. The protective layer is preferably made of a polymeric material. The most preferred polymeric material is a polycarbonate adhesive. In addition, the most preferred supporting substrate is an FR-4 epoxy or a polyimide.

Abstract: A thin film surface-mount fuse having two material subassemblies. The first subassembly includes a fusible link, its supporting substrate with a groove on side surfaces and a plurality of conductive terminal pad layers. The second subassembly includes a protective layer which overlies the fusible link so as to provide protection from impacts and oxidation. The protective layer is preferably made of a polymeric material. The most preferred polymeric material is a polyurethane gel or paste. In addition, the most preferred supporting substrate is an FR-4 epoxy or a polyimide.

Abstract: A thin film surface-mount fuse having two material subassemblies. The first subassembly includes a fusible link, its supporting substrate and terminal pads. The second subassembly includes a protective layer which overlies the fusible link so as to provide protection from impacts and oxidation. The protective layer is preferably made of a polymeric material. The most preferred polymeric material is a polycarbonate adhesive. In addition, the most preferred supporting substrate is an FR-4 epoxy or a polyimide.

Abstract: A surface-mounted fuse has a hollow, open-ended insulating fuse body with a square sided central portion terminating in opposite, preferably square-sided, recessed, tapered end portions. A pair of preferably square-sided conductive end caps are provided having end walls respectively confronting the open ends of the fuse body and side walls enveloping the tapered end portions thereof. The side walls of the end caps define annular tapered cavities to receive without compressing the fuse wire one or more bent back ends of a fuse wire. The recessing of the tapered end portions of the fuse body provides axially outwardly facing abutment shoulders which limit the extent to which the end caps can be moved over the fuse body during assembly. The end walls of the end caps are then spaced from the ends of the fuse body to form outer spaces of greater size than the fuse element thickness, so that the ends of the fuse element are not compressed between the end cap end walls and the ends of the fuse body.