Abstract: A dynamic inventory tracking and transfer system is provided that, when in operation, keeps track of inventory by tracking vehicle positions and inventory transfers. A transceiver on a vehicle detects and transmits a signal to the tracking system whenever a vehicle latches onto inventory and/or releases (i.e., unlatches) inventory. Whenever latch and unlatch signals are detected close in proximity to one another, the system concludes an inventory transfer has been made between the two vehicles. The inventory monitoring takes place in real time, thereby allowing inventory to be tracked from the time it is removed from a ship/train to the time it leaves a sea port, rail terminal or industrial yard.

Abstract: A dynamic inventory tracking and transfer system is provided that, when in operation, keeps track of inventory by tracking vehicle positions and inventory transfers. A transceiver on a vehicle detects and transmits a signal to the tracking system whenever a vehicle latches onto inventory and/or releases (i.e., unlatches) inventory. Whenever latch and unlatch signals are detected close in proximity to one another, the system concludes an inventory transfer has been made between the two vehicles. The inventory monitoring takes place in real time, thereby allowing inventory to be tracked from the time it is removed from a ship/train to the time it leaves a sea port, rail terminal or industrial yard.

Abstract: A lifting system for a vertically-elevating cab, the lifting system includes a frame assembly having a first and a second support column, first and a second lift screws which are attached to the, respective, first and second support columns, a cab-lifting beam that has a first and a second end attached to the, respective, first and second lift screws. A vertically-elevating cab is mounted on the cab-lifting beam in such a manner that a center of gravity of the cab is not aligned with a center of the cab-lifting beam. A plurality of rollers are located on each end of the lifting beam. Each one of the plurality of rollers is in contact with a guide bar on each of the respective first and second support columns, and a first and a second power system is connected to the, respective, first and second lift screw.

Abstract: A lifting system for a vertically-elevating cab, the lifting system includes a frame assembly having a first and a second support column, first and a second lift screws which are attached to the, respective, first and second support columns, a cab-lifting beam that has a first and a second end attached to the, respective, first and second lift screws. A vertically-elevating cab is mounted on the cab-lifting beam in such a manner that a center of gravity of the cab is not aligned with a center of the cab-lifting beam. A plurality of rollers are located on each end of the lifting beam. Each one of the plurality of rollers is in contact with a guide bar on each of the respective first and second support columns, and a first and a second power system is connected to the, respective, first and second lift screw.

Abstract: A trolley control system for a gantry crane having a multiple trolley arrangement such as a first and second trolley. The control system including a trolley beam connected to the gantry crane with a first and second drive device connected to the trolley beam. The first drive device is powered by a first drive system while the second drive device can be powered by either the first drive system or the second drive system. A first trolley is connected to the first drive device while a second trolley is connected to the second drive device.

Abstract: The system and method for detecting and warning of the proximity of a hazard. In one embodiment this may be achieved by receiving a signal from a RFID tag, determining that the RFID tag is associated with a safety article, and activating a warning device. In another embodiment, a system may be provided that includes a monitoring antenna that receives data transmitted from a RFID tag coupled to a safety article and a processor that transmits a signal to a warning device if the safety article is in proximity to a hazard.

Abstract: An inventory storage and retrieval system and method are provided for a shipping or storage facility. In an embodiment, the system includes: (a) a mobile computer and radio on a load-handing vehicle; (b) sensors on the vehicle to determine the ground location and orientation of the vehicle; (c) encoders that determine the position of a lifting mechanism relative to a chassis of the vehicle; and (d) a base computer and radio that communicates with the vehicle. The system maintains an inventory database of items and their respective storage locations in three dimensions as a result of the loading activity of the vehicle. The data can be used to guide the vehicle for ground movement generally to a storage location, appropriately orient the vehicle, and then to move the lifting mechanism of the vehicle to deposit or retrieve the item at a particular storage location.

Abstract: A trolley control system for a gantry crane having a multiple trolley arrangement such as a first and second trolley. The control system including a trolley beam connected to the gantry crane with a first and second drive device connected to the trolley beam. The first drive device is powered by a first drive system while the second drive device can be powered by either the first drive system or the second drive system. A first trolley is connected to the first drive device while a second trolley is connected to the second drive device.

Abstract: An inventory storage and retrieval system and method are provided for a shipping or storage facility. In an embodiment, the system includes: (a) a mobile computer and radio on a load-handing vehicle; (b) sensors on the vehicle to determine the ground location and orientation of the vehicle; (c) encoders that determine the position of a lifting mechanism relative to a chassis of the vehicle; and (d) a base computer and radio that communicates with the vehicle. The system maintains an inventory database of items and their respective storage locations in three dimensions as a result of the loading activity of the vehicle. The data can be used to guide the vehicle for ground movement generally to a storage location, appropriately orient the vehicle, and then to move the lifting mechanism of the vehicle to deposit or retrieve the item at a particular storage location.

Abstract: An inventory storage and retrieval system and method are provided for a shipping or storage facility. In an embodiment, the system includes: (a) a mobile computer and radio on a load-handing vehicle; (b) sensors on the vehicle to determine the ground location and orientation of the vehicle; (c) encoders that determine the position of a lifting mechanism relative to a chassis of the vehicle; and (d) a base computer and radio that communicates with the vehicle. The system maintains an inventory database of items and their respective storage locations in three dimensions as a result of the loading activity of the vehicle. The data can be used to guide the vehicle for ground movement generally to a storage location, appropriately orient the vehicle, and then to move the lifting mechanism of the vehicle to deposit or retrieve the item at a particular storage location.

Abstract: A device for lifting oversized pieces of material. The device includes a spreader bar capable of attaching to a lifting vehicle. At least two cross members are attached to the spreader bar along with at least one cross-member power source. The at least one cross-member power source is connected to at least one drive mechanism which in turn is connected to at least one of the at least two cross members. A load-pick power source is attached to each of the at least two cross members and well as to at least one load-pick drive mechanism. The at least one load-pick drive mechanism is connected to each of the at least two load pick points, and the cross-member and the load-pick power sources are each electrically connected to an operating or control panel in a cab of the lifting vehicle.

Abstract: An inventory storage and retrieval system and method are provided for a shipping or storage facility. In an embodiment, the system includes: (a) a mobile computer and radio on a load-handing vehicle; (b) sensors on the vehicle to determine the ground location and orientation of the vehicle; (c) encoders that determine the position of a lifting mechanism relative to a chassis of the vehicle; and (d) a base computer and radio that communicates with the vehicle. The system maintains an inventory database of items and their respective storage locations in three dimensions as a result of the loading activity of the vehicle. The data can be used to guide the vehicle for ground movement generally to a storage location, appropriately orient the vehicle, and then to move the lifting mechanism of the vehicle to deposit or retrieve the item at a particular storage location.

Abstract: In an embodiment, a crane including a hoisting (i.e., load-lifting) mechanism is provided with a variable-speed load-dependent control system and method for operating functions of the crane. An exemplary control system includes an actuator subsystem for performing at least one function of the crane, a sensor for detecting the magnitude of the load lifted by the hoisting mechanism and a controller that communicates with the sensor, wherein, relative to a load signal from the sensor, the controller transmits a speed signal to vary an operating speed of at least one actuator of the actuator subsystem.

Abstract: An inventory storage and retrieval system and method are provided for a shipping or storage facility. In an embodiment, the system includes: (a) a mobile computer and radio on a load-handing vehicle; (b) sensors on the vehicle to determine the ground location and orientation of the vehicle; (c) encoders that determine the position of a lifting mechanism relative to a chassis of the vehicle; and (d) a base computer and radio that communicates with the vehicle. The system maintains an inventory database of items and their respective storage locations in three dimensions as a result of the loading activity of the vehicle. The data can be used to guide the vehicle for ground movement generally to a storage location, appropriately orient the vehicle, and then to move the lifting mechanism of the vehicle to deposit or retrieve the item at a particular storage location.

Abstract: A sway dampener is provided for reducing sway motion of a gantry crane spreader that is suspended from hanger chains. The sway dampener is configured to resist motion of the hanger chain relative to the spreader, thereby retarding sway. The dampener includes first and second portions that are movable relative to each other in a resistive fashion, for example a piston-cylinder structure. The first portion is mounted to the spreader and the second portion is mounted to the hanger chain at an attachment point located a vertical distance above a point at which the hanger chain is pivotally mounted to the spreader so that horizontal sway motion of the attachment point relative to the spreader displaces the first and second portions.

Abstract: An automatic guidance system and method are provided for a gantry crane to permit accurate tracking along a path, including a curved path. The position of the crane is determined from two spaced apart GPS receivers fixed to the crane. A guidance controller determines a plurality of error measurements from respective front, center and rear points of the crane relative to a current tracking line, which is a line tangent to the path at a current position of crane. In an embodiment, the system includes a base station that can be used to transmit data to the crane to specify a particular destination location of the drive path, or to transmit data representing the drive path itself.

Abstract: A system and process are provided for controlling motion of a grappler of a gantry crane to avoid damaging an object to be lifted. In an embodiment, a speed of grappler movement is automatically reduced when in close proximity to the object. Furthermore, the grappler automatically stops when positioned appropriately to permit a latching mechanism to engage the object for lifting. Normal speed grappler motion is restored when the latching mechanism is fully engaged. In a particular embodiment, the grappler includes a plurality of height sensors at various positions along the grappler to determine the respective height of the grappler above a top of the object. Vertical motion of front and rear ends of the grappler are independently actuated and controlled to permit appropriate control when the grappler and/or the object are not level.

Abstract: In a gantry crane having a vertically movable, horizontal stabilizer beam spaced between upright columns, a shock absorbent bumper assembly is mounted to ends of the stabilizer beam to prevent direct contact against the columns. The bumper assembly includes an elastically deformable bumper body made of resilient material and a wear pad made of wear resistant material, the wear pad being secured to the bumper body so that the wear pad faces the column. The wear pad resists wear due to sliding contact against the column and the resilient bumper body absorbs energy from impacts as the stabilizer beam shifts in a transverse direction.

Abstract: A hydraulic system for actuating opposed arms of a grappler for a gantry crane dampens swaying motion of the arms. Within a conduit which carries pressurized fluid to and/or from actuators to pivot the arms, a dampener includes a restrictor having an orifice to restrict the flow in at least one direction. Each of the dampeners can include a respective check valve to permit free flow through one direction of the conduit and to direct reverse flow through the orifice. In a specific embodiment, a load is received between opposed arms of the grappler to seat upon shoes which extend inwardly from the arms. To urge the shoes to remain in secure lifting contact under the load, flow is restricted when the swaying load moves the arm outwardly, permit free motion of the arm when the swaying motion pulls the arm inwardly.

Abstract: In a gantry crane having a vertically movable, horizontal stabilizer beam spaced between upright columns, a shock absorbent bumper assembly is mounted to ends of the stabilizer beam to prevent direct contact against the columns. The bumper assembly includes an elastically deformable bumper body made of resilient material and a wear pad made of wear resistant material, the wear pad being secured to the bumper body so that the wear pad faces the column. The wear pad resists wear due to sliding contact against the column and the resilient bumper body absorbs energy from impacts as the stabilizer beam shifts in a transverse direction.