Abstract: A frameless furniture assembly adapted to be converted between an unfilled configuration and a filled configuration including: an outer liner having an inner surface and an outer surface; a plurality of pieces of fill material, wherein the fill material is retained within the outer liner; and a container holder associated with the outer liner. The frameless furniture assembly is preferably adapted to support a human in a seated position.

Abstract: A frameless furniture assembly adapted to be converted between an unfilled configuration and a filled configuration including: an outer liner having an inner surface and an outer surface; a plurality of pieces of fill material, wherein the fill material is retained within the outer liner; and at least one configuration support member associated with the inner surface of the outer liner. The frameless furniture assembly is preferably adapted to support a human in a seated position.

Abstract: A perforation apparatus particularly useful for creating perforations in a foam-in-bag cushion and methods of using such apparatus are provided. The perforation apparatus is comprised of a frame, a main shaft mounted in the frame so as to be rotatable about a central axis, at least one needle roller coupled to the main shaft such that rotation of the main shaft moves the needle roller through a predetermined arc of motion out of and into an operative position adjacent to and perforating a plastic film advancing past the needle roller, and an actuator coupled with the main shaft and operable to rotate the main shaft so as to move the needle roller. Optionally, the apparatus is further comprised of at least one backup roller. Methods of preparing and perforating a foam-in bag cushion using the perforating apparatus are also provided.

Abstract: A frameless chair comprising: a flexible, substantially spherical outer liner, wherein the outer liner is at least partially gas permeable, and a plurality of polyurethane foam pieces retained within the outer liner.

Abstract: A substantially spherical frameless chair comprising an at least partially gas permeable outer liner, an at least partially gas permeable inner liner positioned inside of the outer liner, and a plurality of polyurethane foam pieces having a density between approximately 1.0 and approximately 3.0 pounds per cubic foot retained within the inner liner. The outer liner includes a first end component having a substantially circular peripheral geometry, a second end component having a substantially circular peripheral geometry, and an intermediate component having a substantially rectangular peripherical geometry wherein the first and second end components are secured to the intermediate component to, in turn, form a substantially spherical outer liner.

Abstract: A heat sealing/severing device for heat sealing thermoplastic films together. The device includes front and rear opposing jaws that are moveable between an open position and a closed position. The open position defines a zone for inserting the thermoplastic films between the front and rear jaws. In the closed position, the front and rear jaws are proximate each other to compress the thermoplastic films together. The rear jaw includes a resilient portion facing the front jaw. The heating element of the device may have a cross-sectional thickness no less than 0.55 times the cross-sectional thickness of the resilient portion. A front jaw release sheet (e.g., an unreinforced fluoroplastic) may be positioned between the insertion zone and the heating element. The front jaw release sheet may engage the heating element when the front and rear jaws are in the closed position and disengage from the heating element when the front and rear jaws are in the open position.

Abstract: A process for packaging a polyurethane foam filled article of furniture, comprising the steps of: (a) providing a polyurethane foam filled article of furniture having an initial volume; (b) reducing the initial volume of the polyurethane foam filled article of furniture to a reduced volume, comprising at least one of the steps of: (1) decreasing air pressure within the polyurethane foam filled article of furniture via a vacuum source; and (2) compressing the initial volume of the polyurethane foam filled article of furniture to a reduced volume; and (c) associating the polyurethane foam filled article of furniture with a package.

Abstract: A frameless chair comprising: a flexible, substantially spherical outer liner, wherein the outer liner is at least partially gas permeable, and a plurality of polyurethane foam pieces retained within the outer liner.

Abstract: A substantially spherical frameless chair comprising an at least partially gas permeable outer liner, an at least partially gas permeable inner liner positioned inside of the outer liner, and a plurality of polyurethane foam pieces having a density between approximately 1.0 and approximately 3.0 pounds per cubic foot retained within the inner liner. The outer liner includes a first end component having a substantially circular peripheral geometry, a second end component having a substantially circular peripheral geometry, and an intermediate component having a substantially rectangular peripherical geometry wherein the first and second end components are secured to the intermediate component to, in turn, form a substantially spherical outer liner.

Abstract: A substantially spherical frameless chair comprising an at least partially gas permeable outer liner, an at least partially gas permeable inner liner positioned inside of the outer liner, and a plurality of polyurethane foam pieces having a density between approximately 1.0 and approximately 3.0 pounds per cubic foot retained within the inner liner. The outer liner includes a first end component having a substantially circular peripheral geometry, a second end component having a substantially circular peripheral geometry, and an intermediate component having a substantially rectangular peripherical geometry wherein the first and second end components are secured to the intermediate component to, in turn, form a substantially spherical outer liner.