Patents by Inventor Daniel Call
Daniel Call has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12000212Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: GrantFiled: July 20, 2022Date of Patent: June 4, 2024Assignee: US Synthetic Cor porationInventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
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Patent number: 11865672Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.Type: GrantFiled: July 22, 2019Date of Patent: January 9, 2024Assignee: US Synthetic CorporationInventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Casey Wade Swan, Shawn Casey Scott, Matthew Kimball Baker, Anne-Grethe Slotnaes, Kenneth E. Bertagnolli, Jiang Qian, Jason Lott, Joshua Adam Hawks
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Publication number: 20230017882Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: ApplicationFiled: July 20, 2022Publication date: January 19, 2023Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
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Patent number: 11504517Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.Type: GrantFiled: December 9, 2016Date of Patent: November 22, 2022Assignee: NxStage Medical, Inc.Inventors: Daniel Call, Matthew Onken
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Patent number: 11421485Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: GrantFiled: December 9, 2019Date of Patent: August 23, 2022Assignee: US Synthetic CorporationInventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
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Patent number: 10501998Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: GrantFiled: February 20, 2015Date of Patent: December 10, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
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Patent number: 10399206Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.Type: GrantFiled: January 10, 2017Date of Patent: September 3, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Casey Wade Swan, Shawn Casey Scott, Matthew Kimball Baker, Anne-Grethe Slotnaes, Kenneth E. Bertagnolli, Jiang Qian, Jason Lott, Joshua Adam Hawks
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Publication number: 20190247644Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.Type: ApplicationFiled: April 24, 2019Publication date: August 15, 2019Applicant: NxStage Medical, Inc.Inventors: Daniel CALL, Matthew ONKEN
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Publication number: 20190001113Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.Type: ApplicationFiled: December 9, 2016Publication date: January 3, 2019Applicant: NxStage Medical, Inc.Inventors: Daniel CALL, Matthew ONKEN
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Patent number: 9789587Abstract: A polycrystalline diamond element leaching assembly includes a polycrystalline diamond element, a protective leaching cup surrounding at least a portion of the polycrystalline diamond element, and a protective layer positioned between the polycrystalline diamond element and the protective leaching cup. A method of processing a polycrystalline diamond element includes covering a selected portion of a polycrystalline diamond element with a curable resin layer, curing the curable resin layer to form a protective layer, and exposing at least a portion of the polycrystalline diamond element to a leaching agent. Another method of processing a polycrystalline diamond element includes depositing a curable resin within a protective leaching cup and positioning a polycrystalline diamond element within the protective leaching cup such that the curable resin is displaced so as to surround at least a portion of the polycrystalline diamond element.Type: GrantFiled: December 16, 2013Date of Patent: October 17, 2017Assignee: US SYNTHETIC CORPORATIONInventors: Daniel Call Mortensen, Trevor Allen Olsen, Heather Marie Schaefer, Daniel Preston Wilding
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Patent number: 7112273Abstract: A method and device for adjusting a volumetric flow balancing system for an extracorporeal blood treatment system receives a pressure signal and calculates a compensation factor that is used to adjust the relative flow rates of the volumetrically balanced fluids. For example, in a hemofiltration system, the flow of waste and and replacement fluid may be balanced volumetrically. Ultrafiltrate may be pumped in a bypass circuit in such a system. The rate of ultrafiltrate flow may be adjusted by the compensation signal. The compensation signal may be empirically derived.Type: GrantFiled: September 26, 2003Date of Patent: September 26, 2006Assignee: Nxstage Medical, Inc.Inventors: William Weigel, Daniel Call, Dennis Treu
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Publication number: 20050000868Abstract: A method and device for adjusting a volumetric flow balancing system for an extracorporeal blood treatment system receives a pressure signal and calculates a compensation factor that is used to adjust the relative flow rates of the volumetrically balanced fluids. For example, in a hemofiltration system, the flow of waste and and replacement fluid may be balanced volumetrically. Ultrafiltrate may be pumped in a bypass circuit in such a system. The rate of ultrafiltrate flow may be adjusted by the compensation signal. The compensation signal may be empirically derived.Type: ApplicationFiled: September 26, 2003Publication date: January 6, 2005Inventors: William Weigel, Daniel Call, Dennis Treu
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Patent number: D835163Type: GrantFiled: March 30, 2016Date of Patent: December 4, 2018Assignee: US SYNTHETIC CORPORATIONInventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Shawn Casey Scott, Casey Wade Swan
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Patent number: D924949Type: GrantFiled: January 11, 2019Date of Patent: July 13, 2021Assignee: US SYNTHETIC CORPORATIONInventor: Daniel Call Mortensen
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Patent number: D947910Type: GrantFiled: June 3, 2021Date of Patent: April 5, 2022Assignee: US Synthetic CorporationInventor: Daniel Call Mortensen
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Patent number: D1026982Type: GrantFiled: March 15, 2022Date of Patent: May 14, 2024Assignee: US Synthetic CorporationInventor: Daniel Call Mortensen