Patents by Inventor Daniel Call

Daniel Call has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12000212
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Grant
    Filed: July 20, 2022
    Date of Patent: June 4, 2024
    Assignee: US Synthetic Cor poration
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 11865672
    Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: January 9, 2024
    Assignee: US Synthetic Corporation
    Inventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Casey Wade Swan, Shawn Casey Scott, Matthew Kimball Baker, Anne-Grethe Slotnaes, Kenneth E. Bertagnolli, Jiang Qian, Jason Lott, Joshua Adam Hawks
  • Publication number: 20230017882
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Application
    Filed: July 20, 2022
    Publication date: January 19, 2023
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 11504517
    Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: November 22, 2022
    Assignee: NxStage Medical, Inc.
    Inventors: Daniel Call, Matthew Onken
  • Patent number: 11421485
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Grant
    Filed: December 9, 2019
    Date of Patent: August 23, 2022
    Assignee: US Synthetic Corporation
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 10501998
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: December 10, 2019
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 10399206
    Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.
    Type: Grant
    Filed: January 10, 2017
    Date of Patent: September 3, 2019
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Casey Wade Swan, Shawn Casey Scott, Matthew Kimball Baker, Anne-Grethe Slotnaes, Kenneth E. Bertagnolli, Jiang Qian, Jason Lott, Joshua Adam Hawks
  • Publication number: 20190247644
    Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.
    Type: Application
    Filed: April 24, 2019
    Publication date: August 15, 2019
    Applicant: NxStage Medical, Inc.
    Inventors: Daniel CALL, Matthew ONKEN
  • Publication number: 20190001113
    Abstract: A frangible connector has a first side that forms a female luer when a second side is fractured at a predefined break line. The second side may be connected to a fluid circuit, for example, a source of medical treatment fluid such as dialysate.
    Type: Application
    Filed: December 9, 2016
    Publication date: January 3, 2019
    Applicant: NxStage Medical, Inc.
    Inventors: Daniel CALL, Matthew ONKEN
  • Patent number: 9789587
    Abstract: A polycrystalline diamond element leaching assembly includes a polycrystalline diamond element, a protective leaching cup surrounding at least a portion of the polycrystalline diamond element, and a protective layer positioned between the polycrystalline diamond element and the protective leaching cup. A method of processing a polycrystalline diamond element includes covering a selected portion of a polycrystalline diamond element with a curable resin layer, curing the curable resin layer to form a protective layer, and exposing at least a portion of the polycrystalline diamond element to a leaching agent. Another method of processing a polycrystalline diamond element includes depositing a curable resin within a protective leaching cup and positioning a polycrystalline diamond element within the protective leaching cup such that the curable resin is displaced so as to surround at least a portion of the polycrystalline diamond element.
    Type: Grant
    Filed: December 16, 2013
    Date of Patent: October 17, 2017
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Daniel Call Mortensen, Trevor Allen Olsen, Heather Marie Schaefer, Daniel Preston Wilding
  • Patent number: 7112273
    Abstract: A method and device for adjusting a volumetric flow balancing system for an extracorporeal blood treatment system receives a pressure signal and calculates a compensation factor that is used to adjust the relative flow rates of the volumetrically balanced fluids. For example, in a hemofiltration system, the flow of waste and and replacement fluid may be balanced volumetrically. Ultrafiltrate may be pumped in a bypass circuit in such a system. The rate of ultrafiltrate flow may be adjusted by the compensation signal. The compensation signal may be empirically derived.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: September 26, 2006
    Assignee: Nxstage Medical, Inc.
    Inventors: William Weigel, Daniel Call, Dennis Treu
  • Publication number: 20050000868
    Abstract: A method and device for adjusting a volumetric flow balancing system for an extracorporeal blood treatment system receives a pressure signal and calculates a compensation factor that is used to adjust the relative flow rates of the volumetrically balanced fluids. For example, in a hemofiltration system, the flow of waste and and replacement fluid may be balanced volumetrically. Ultrafiltrate may be pumped in a bypass circuit in such a system. The rate of ultrafiltrate flow may be adjusted by the compensation signal. The compensation signal may be empirically derived.
    Type: Application
    Filed: September 26, 2003
    Publication date: January 6, 2005
    Inventors: William Weigel, Daniel Call, Dennis Treu
  • Patent number: D835163
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: December 4, 2018
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Daniel Call Mortensen, Lindsay Sue Patton, Trevor Allen Olsen, Shawn Casey Scott, Casey Wade Swan
  • Patent number: D924949
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: July 13, 2021
    Assignee: US SYNTHETIC CORPORATION
    Inventor: Daniel Call Mortensen
  • Patent number: D947910
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: April 5, 2022
    Assignee: US Synthetic Corporation
    Inventor: Daniel Call Mortensen
  • Patent number: D1026982
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: May 14, 2024
    Assignee: US Synthetic Corporation
    Inventor: Daniel Call Mortensen