Patents by Inventor Daniel Corliss
Daniel Corliss has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11462512Abstract: The subject disclosure relates to 3D microelectronic chip packages with embedded coolant channels. The disclosed 3D microelectronic chip packages provide a complete and practical mechanism for introducing cooling channels within the 3D chip stack while maintaining the electrical connection through the chip stack. According to an embodiment, a microelectronic package is provided that comprises a first silicon chip comprising first coolant channels interspersed between first thru-silicon-vias (TSVs). The microelectronic chip package further comprises a silicon cap attached to a first surface of the first silicon chip, the silicon cap comprising second TSVs that connect to the first TSVs. A second silicon chip comprising second coolant channels can further be attached to the silicon cap via interconnects formed between a first surface of the second silicon chip and the silicon cap, wherein the interconnects connect to the second TSVs.Type: GrantFiled: December 28, 2020Date of Patent: October 4, 2022Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kamal K. Sikka, Fee Li Lie, Kevin Winstel, Ravi K. Bonam, Iqbal Rashid Saraf, Dario Goldfarb, Daniel Corliss, Dinesh Gupta
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Patent number: 11288429Abstract: An embodiment of the invention may include a method for ensuring semiconductor design integrity. The method may include analyzing a photomask design for a semiconductor circuit. The photomask may include a primary electrical design necessary for the operation of the semiconductor circuit, and white space, which has no primary electrical design. The method may include inserting a secondary electrical design into the white space of the photomask design for the semiconductor circuit. The secondary electrical design may have known electrical properties for validating the semiconductor circuit design.Type: GrantFiled: January 2, 2020Date of Patent: March 29, 2022Assignee: International Business Machines CorporationInventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
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Patent number: 11177130Abstract: A lithographic patterning method includes forming a multi-layer patterning material film stack on a semiconductor substrate, the patterning material film stack including a resist layer formed over one or more additional layers, and forming a metal-containing top coat over the resist layer. The method further includes exposing the multi-layer patterning material film stack to patterning radiation through the metal-containing top coat to form a desired pattern in the resist layer, removing the metal-containing top coat, developing the pattern formed in the resist layer, etching at least one underlying layer in accordance with the developed pattern, and removing remaining portions of the resist layer. The metal-containing top coat can be formed, for example, by atomic layer deposition or spin-on deposition over the resist layer, or by self-segregation from the resist layer.Type: GrantFiled: May 6, 2019Date of Patent: November 16, 2021Assignee: International Business Machines CorporationInventors: Ekmini Anuja De Silva, Dario Goldfarb, Nelson Felix, Daniel Corliss, Rudy J. Wojtecki
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Patent number: 11056418Abstract: A stacked semiconductor microcooler includes a first and second semiconductor microcooler. Each microcooler includes silicon fins extending from a silicon substrate. A metal layer may be formed upon the fins. The microcoolers may be positioned such that the fins of each microcooler are aligned. One or more microcoolers may be thermally connected to a surface of a coolant conduit that is thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the conduit and heat from the one or more microcoolers may transfer to the liquid coolant.Type: GrantFiled: December 13, 2019Date of Patent: July 6, 2021Assignee: International Business Machines CorporationInventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Patent number: 11049789Abstract: A stacked semiconductor microcooler includes a first microcooler and a second microcooler. The microcoolers may be positioned such that the fins of each microcooler are vertically aligned. The microcoolers may include an inlet passage to accept coolant and an outlet passage to expel the coolant. One or more microcoolers may be thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the passages and heat from the one or more microcoolers may transfer to the liquid coolant.Type: GrantFiled: December 13, 2019Date of Patent: June 29, 2021Assignee: International Business Machines CorporationInventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Patent number: 11037786Abstract: A semiconductor structure includes a semiconductor substrate and a multi-layer patterning material film stack formed on the semiconductor substrate. The patterning material film stack includes a resist layer formed over one or more additional layers. The semiconductor structure further includes a metal-containing top coat formed over the resist layer. The metal-containing top coat can be formed, for example, by atomic layer deposition or spin-on deposition over the resist layer, or by self-segregation from the resist layer.Type: GrantFiled: May 6, 2019Date of Patent: June 15, 2021Assignee: International Business Machines CorporationInventors: Ekmini Anuja De Silva, Dario Goldfarb, Nelson Felix, Daniel Corliss, Rudy J. Wojtecki
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Publication number: 20210118854Abstract: The subject disclosure relates to 3D microelectronic chip packages with embedded coolant channels. The disclosed 3D microelectronic chip packages provide a complete and practical mechanism for introducing cooling channels within the 3D chip stack while maintaining the electrical connection through the chip stack. According to an embodiment, a microelectronic package is provided that comprises a first silicon chip comprising first coolant channels interspersed between first thru-silicon-vias (TSVs). The microelectronic chip package further comprises a silicon cap attached to a first surface of the first silicon chip, the silicon cap comprising second TSVs that connect to the first TSVs. A second silicon chip comprising second coolant channels can further be attached to the silicon cap via interconnects formed between a first surface of the second silicon chip and the silicon cap, wherein the interconnects connect to the second TSVs.Type: ApplicationFiled: December 28, 2020Publication date: April 22, 2021Inventors: Kamal K. Sikka, Fee Li Lie, Kevin Winstel, Ravi K. Bonam, Iqbal Rashid Saraf, Dario Goldfarb, Daniel Corliss, Dinesh Gupta
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Patent number: 10937764Abstract: The subject disclosure relates to 3D microelectronic chip packages with embedded coolant channels. The disclosed 3D microelectronic chip packages provide a complete and practical mechanism for introducing cooling channels within the 3D chip stack while maintaining the electrical connection through the chip stack. According to an embodiment, a microelectronic package is provided that comprises a first silicon chip comprising first coolant channels interspersed between first thru-silicon-vias (TSVs). The microelectronic chip package further comprises a silicon cap attached to a first surface of the first silicon chip, the silicon cap comprising second TSVs that connect to the first TSVs. A second silicon chip comprising second coolant channels can further be attached to the silicon cap via interconnects formed between a first surface of the second silicon chip and the silicon cap, wherein the interconnects connect to the second TSVs.Type: GrantFiled: March 13, 2019Date of Patent: March 2, 2021Assignee: International Business Machines CorporationInventors: Kamal K. Sikka, Fee Li Lie, Kevin Winstel, Ravi K. Bonam, Iqbal Rashid Saraf, Dario Goldfarb, Daniel Corliss, Dinesh Gupta
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Patent number: 10921715Abstract: An embodiment of the invention may include a semiconductor structure for ensuring semiconductor design integrity. The semiconductor structure may include an electrical circuit necessary for the operation of the semiconductor circuit and white space having no electrical circuit. The semiconductor structure may include an optical pattern used for validating the semiconductor circuit design formed in the white space of the electrical circuit. In an embodiment of the invention, the optical pattern may include one or more deposition layers. In an embodiment of the invention, the optical pattern may include covershapes. In an embodiment of the invention, the optical pattern may be physically isolated from the electrical circuit. The optical pattern may include a Moiré pattern.Type: GrantFiled: July 26, 2019Date of Patent: February 16, 2021Assignee: International Business Machines CorporationInventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
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Patent number: 10921716Abstract: Methods for determining unintentional exposure dose such as flare or out-of-band radiation of a lithography tool are provided. The methods generally include performing a series of open frame exposures with the lithography tool on a substrate having a photoresist therein to produce a primary array of controlled exposure dose blocks in the photoresist. Secondary exposure blocks are embedded within the primary array. The resultant open frame images are scanned with oblique light and the light scattered from the substrate surface captured. A haze map is created from a background signal of the captured scattered light data and converted to a graphical image file. Analyzing the graphical image file can be used to correlate any localized changes in the effective dose of the primary exposure array to the impact of secondary exposure blocks to characterize flare or out-of-band radiation associated with the exposure dose.Type: GrantFiled: October 8, 2019Date of Patent: February 16, 2021Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Christopher Robinson, Daniel Corliss
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Publication number: 20200294968Abstract: The subject disclosure relates to 3D microelectronic chip packages with embedded coolant channels. The disclosed 3D microelectronic chip packages provide a complete and practical mechanism for introducing cooling channels within the 3D chip stack while maintaining the electrical connection through the chip stack. According to an embodiment, a microelectronic package is provided that comprises a first silicon chip comprising first coolant channels interspersed between first thru-silicon-vias (TSVs). The microelectronic chip package further comprises a silicon cap attached to a first surface of the first silicon chip, the silicon cap comprising second TSVs that connect to the first TSVs. A second silicon chip comprising second coolant channels can further be attached to the silicon cap via interconnects formed between a first surface of the second silicon chip and the silicon cap, wherein the interconnects connect to the second TSVs.Type: ApplicationFiled: March 13, 2019Publication date: September 17, 2020Inventors: Kamal K. Sikka, Fee Li Lie, Kevin Winstel, Ravi K. Bonam, Iqbal Rashid Saraf, Dario Goldfarb, Daniel Corliss, Dinesh Gupta
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Publication number: 20200161216Abstract: A stacked semiconductor microcooler includes a first and second semiconductor microcooler. Each mircocooler includes silicon fins extending from a silicon substrate. A metal layer may be formed upon the fins. The microcoolers may be positioned such that the fins of each microcooler are aligned. One or more microcoolers may be thermally connected to a surface of a coolant conduit that is thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the conduit and heat from the one or more microcoolers may transfer to the liquid coolant.Type: ApplicationFiled: December 13, 2019Publication date: May 21, 2020Inventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Patent number: 10650111Abstract: An embodiment of the invention may include a method for ensuring semiconductor design integrity. The method may include analyzing a photomask design for a semiconductor circuit. The photomask may include a primary electrical design necessary for the operation of the semiconductor circuit, and white space, which has no primary electrical design. The method may include inserting a secondary electrical design into the white space of the photomask design for the semiconductor circuit. The secondary electrical design may have known electrical properties for validating the semiconductor circuit design.Type: GrantFiled: November 30, 2017Date of Patent: May 12, 2020Assignee: International Business Machines CorporationInventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
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Publication number: 20200143098Abstract: An embodiment of the invention may include a method for ensuring semiconductor design integrity. The method may include analyzing a photomask design for a semiconductor circuit. The photomask may include a primary electrical design necessary for the operation of the semiconductor circuit, and white space, which has no primary electrical design. The method may include inserting a secondary electrical design into the white space of the photomask design for the semiconductor circuit. The secondary electrical design may have known electrical properties for validating the semiconductor circuit design.Type: ApplicationFiled: January 2, 2020Publication date: May 7, 2020Inventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
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Patent number: 10642161Abstract: Systems, methods and computer program products generally include a vector by vector subtraction method per wafer. A first layer is exposed to form a pattern image on a wafer and the overlay data of alignment registration marks at multiple locations relative to alignment registration marks of a baseline reference are measured. The first layer is then reworked and exposed to form the same pattern image and the overlay data of alignment registration marks at multiple locations relative to alignment registration marks of a first layer are measured. The overlay data of the reworked first layer is subtracted from the overlay data of the first layer to provide an overlay difference at each of the multiple locations. The overlay difference is converted to a pre-correction factor of a magnitude opposite that of the overlay difference and is applied to exposure of a second layer provided on the first layer.Type: GrantFiled: October 10, 2018Date of Patent: May 5, 2020Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Daniel A. Corliss, Scott D. Halle, Richard C. Johnson, Christopher F. Robinson, Chumeng Zheng
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Publication number: 20200117100Abstract: Systems, methods and computer program products generally include a vector by vector subtraction method per wafer. A first layer is exposed to form a pattern image on a wafer and the overlay data of alignment registration marks at multiple locations relative to alignment registration marks of a baseline reference are measured. The first layer is then reworked and exposed to form the same pattern image and the overlay data of alignment registration marks at multiple locations relative to alignment registration marks of a first layer are measured. The overlay data of the reworked first layer is subtracted from the overlay data of the first layer to provide an overlay difference at each of the multiple locations. The overlay difference is converted to a pre-correction factor of a magnitude opposite that of the overlay difference and is applied to exposure of a second layer provided on the first layer.Type: ApplicationFiled: October 10, 2018Publication date: April 16, 2020Inventors: Daniel A. Corliss, Scott D. Halle, Richard C. Johnson, Christopher F. Robinson, Chumeng Zheng
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Publication number: 20200118904Abstract: A stacked semiconductor microcooler includes a first microcooler and a second microcooler. The microcoolers may be positioned such that the fins of each microcooler are vertically aligned. The microcoolers may include an inlet passage to accept coolant and an outlet passage to expel the coolant. One or more microcoolers may be thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the passages and heat from the one or more microcoolers may transfer to the liquid coolant.Type: ApplicationFiled: December 13, 2019Publication date: April 16, 2020Inventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Publication number: 20200051886Abstract: A semiconductor microcooler is fabricated by forming fins in a semiconductor substrate and forming a metal layer upon the fins. A stacked microcooler may be formed by stacking a plurality of semiconductor microcoolers. The microcoolers may be positioned such that the fins of each microcooler are vertically aligned. The microcoolers may include an inlet passage to accept coolant and an outlet passage to expel the coolant. One or more microcoolers may be thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the passages and heat from the one or more microcoolers may transfer to the liquid coolant.Type: ApplicationFiled: August 13, 2018Publication date: February 13, 2020Inventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Publication number: 20200051896Abstract: A semiconductor microcooler is fabricated by forming fins in a semiconductor substrate and forming a metal layer upon the fins. A stacked microcooler may be formed by stacking a plurality of semiconductor microcoolers. The microcoolers may be positioned such that the fins of each microcooler are aligned. One or more microcoolers may be thermally connected to a surface of a coolant conduit that is thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the conduit and heat from the one or more microcoolers may transfer to the liquid coolant.Type: ApplicationFiled: August 13, 2018Publication date: February 13, 2020Inventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka
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Patent number: 10553522Abstract: A semiconductor microcooler is fabricated by forming fins in a semiconductor substrate and forming a metal layer upon the fins. A stacked microcooler may be formed by stacking a plurality of semiconductor microcoolers. The microcoolers may be positioned such that the fins of each microcooler are aligned. One or more microcoolers may be thermally connected to a surface of a coolant conduit that is thermally connected to an electronic device heat generating device, such as an integrated circuit (IC) chip, or the like. Heat from the electronic device heat generating device may transfer to the one or more microcoolers. A flow of cooled liquid may be introduced through the conduit and heat from the one or more microcoolers may transfer to the liquid coolant.Type: GrantFiled: August 13, 2018Date of Patent: February 4, 2020Assignee: International Business Machines CorporationInventors: Donald F. Canaperi, Daniel A. Corliss, Dario Goldfarb, Dinesh Gupta, Fee Li Lie, Kamal K. Sikka