Patents by Inventor Daniel Curulla-Ferre

Daniel Curulla-Ferre has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11865519
    Abstract: Method to prepare a catalyst for use in a process for the synthesis of methanol, comprising indium oxide in the form of In2O3, and at least one additional metal selected from a noble metal; and in that the average particle size of said noble metal phase is, preferably at least 0.05 nm, and less than 5 nm as determined by STEM-EDX, characterized in that the catalyst is prepared by co-precipitation of a saline solution at a pH above 8.5 comprising an indium salt and a salt of the at least one additional metal selected from a noble metal and optionally further comprising a salt of the at least one alkaline earth metal.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: January 9, 2024
    Assignees: TOTAL SE, ETH ZURICH
    Inventors: Joseph Stewart, Daniel Curulla-Ferre, Javier Perez-Ramirez, Cecilia Mondelli, Matthias Frei
  • Publication number: 20230391698
    Abstract: The disclosure describes a process for methanol synthesis remarkable in that it comprises the steps of (a) providing syngas (3), (b) providing at least one first catalytic composition (9) comprising at least one first methanol synthesis catalyst; (c) putting into contact said syngas (3) with said first catalytic composition (9) under first temperature conditions, to provide a first gaseous effluent (15); (d) providing at least one second catalytic composition (17) comprising at least one second methanol synthesis catalyst; (e) putting into contact at least a part of said first gaseous effluent (15) with said second catalytic composition (17), to provide a second gaseous effluent (23) and a second liquid effluent (21); (f) recovering methanol from first (15) and/or second (23) gaseous effluent. The use of a first catalytic composition (9) that comprises at least one first methanol synthesis catalyst in such a process for methanol synthesis is also described.
    Type: Application
    Filed: November 12, 2021
    Publication date: December 7, 2023
    Inventors: Giacomo GRASSO, Daniel CURULLA-FERRE, Joseph STEWART
  • Patent number: 11607673
    Abstract: The present disclosure relates to a catalyst composition comprising copper and iron on a support for use in a process for the synthesis of higher alcohols from a syngas feed stream comprising hydrogen and carbon monoxide, the catalyst composition being remarkable in that the support is one or more zeolite, in that the total content of iron and copper is ranging from 1 to 10 wt. % based on the total weight of the catalyst composition and as determined by inductively coupled plasma optical emission spectroscopy, in that the Cu/Fe bulk molar ratio is ranging from 1.1:1.0 to 5.0:1.0 as determined by XRF spectroscopy.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: March 21, 2023
    Assignees: TOTAL SE, ETH ZURICH
    Inventors: Daniel Curulla-Ferre, Joseph Stewart, Javier Perez-Ramirez, Cecilia Mondelli, Ho Ting Luk
  • Patent number: 11491468
    Abstract: Supported catalyst for use in a process for the synthesis of methanol, characterized in that the supported catalyst comprises indium oxide in the form of In2O3 and at least one noble metal being palladium, Pd, wherein both indium oxide and at least one noble metal are deposited on a support remarkable in that the supported catalyst is a calcined supported catalyst comprising from 0.01 to 10.0 wt. % of palladium and zirconium dioxide (ZrO2) in an amount of at least 50 wt. % on the total weight of said supported catalyst.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: November 8, 2022
    Assignees: TOTAL SE, ETH ZURICH
    Inventors: Joseph Stewart, Daniel Curulla-Ferre, Javier Perez-Ramirez, Cecilia Mondelli, Matthias Frei
  • Patent number: 11306049
    Abstract: The present disclosure relates to a process for converting syngas to C2+ alcohols, said process comprising the steps of providing a reactor, of providing a catalyst composition and one or more acidic materials within said reactor, of providing a feed stream comprising a mixture of H2 and CO; and of contacting said feed stream with said catalyst composition and said one or more acidic materials under reaction conditions to provide product stream. Said process is remarkable in that said catalyst composition comprises an active phase comprising CuFe deposited on a carbon-containing support, and the one or more acidic materials are one or more zeolites having a Si/Al molar ratio ranging between 2 and 200.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: April 19, 2022
    Assignees: TOTAL SE, ETH ZURICH
    Inventors: Daniel Curulla-Ferre, Joseph Stewart, Javier Perez-Ramirez, Cecilia Mondelli, Ho Ting Luk
  • Publication number: 20220089516
    Abstract: The present disclosure relates to a process for converting syngas to C2+ alcohols, said process comprising the steps of providing a reactor, of providing a catalyst composition and one or more acidic materials within said reactor, of providing a feed stream comprising a mixture of H2 and CO; and of contacting said feed stream with said catalyst composition and said one or more acidic materials under reaction conditions to provide product stream. Said process is remarkable in that said catalyst composition comprises an active phase comprising CuFe deposited on a carbon-containing support, and the one or more acidic materials are one or more zeolites having a Si/Al molar ratio ranging between 2 and 200.
    Type: Application
    Filed: January 28, 2020
    Publication date: March 24, 2022
    Inventors: Daniel CURULLA-FERRE, Joseph STEWART, Javier PEREZ-RAMIREZ, Cecilia MONDELLI, Ho Ting LUK
  • Publication number: 20220040678
    Abstract: The present disclosure relates to a catalyst composition comprising copper and iron on a support for use in a process for the synthesis of higher alcohols from a syngas feed stream comprising hydrogen and carbon monoxide, the catalyst composition being remarkable in that the support is one or more zeolite, in that the total content of iron and copper is ranging from 1 to 10 wt. % based on the total weight of the catalyst composition and as determined by inductively coupled plasma optical emission spectroscopy, in that the Cu/Fe bulk molar ratio is ranging from 1.1:1.0 to 5.0:1.0 as determined by XRF spectroscopy.
    Type: Application
    Filed: January 28, 2020
    Publication date: February 10, 2022
    Inventors: Daniel CURULLA-FERRE, Joseph STEWART, Javier PEREZ-RAMIREZ, Cecilia MONDELLI, Ho Ting LUK
  • Publication number: 20210354114
    Abstract: Method to prepare a catalyst for use in a process for the synthesis of methanol, comprising indium oxide in the form of In2O3, and at least one additional metal selected from a noble metal; and in that the average particle size of said noble metal phase is, preferably at least 0.05 nm, and less than 5 nm as determined by STEM-EDX, characterized in that the catalyst is prepared by co-precipitation of a saline solution at a pH above 8.5 comprising an indium salt and a salt of the at least one additional metal selected from a noble metal and optionally further comprising a salt of the at least one alkaline earth metal.
    Type: Application
    Filed: September 5, 2019
    Publication date: November 18, 2021
    Inventors: Joseph STEWART, Daniel CURULLA-FERRE, Javier PEREZ-RAMIREZ, Cecilia MONDELLI, Matthias FREI
  • Publication number: 20210322957
    Abstract: Supported catalyst for use in a process for the synthesis of methanol, characterized in that the supported catalyst comprises indium oxide in the form of In2O3 and at least one noble metal being palladium, Pd, wherein both indium oxide and at least one noble metal are deposited on a support remarkable in that the supported catalyst is a calcined supported catalyst comprising from 0.01 to 10.0 wt. % of palladium and zirconium dioxide (ZrO2) in an amount of at least 50 wt. % on the total weight of said supported catalyst.
    Type: Application
    Filed: September 5, 2019
    Publication date: October 21, 2021
    Inventors: Joseph STEWART, Daniel CURULLA-FERRE, Javier PEREZ-RAMIREZ, Cecilia MONDELLI, Matthias FREI
  • Publication number: 20200261857
    Abstract: The invention relates to a method for preparing a MeAPO-18 supported membrane comprising a MeAPO-18 crystal layer on a porous support, wherein the obtained MeAPO-18 supported membrane as a lamellar crystal morphology. The invention is also directed to the said membranes and to their use.
    Type: Application
    Filed: August 9, 2018
    Publication date: August 20, 2020
    Inventors: Elena Borodina, Daniel Curulla-Ferre, Nikolai Nesterenko, Delphine Minoux
  • Patent number: 10676416
    Abstract: The invention relates to a process for methanol synthesis comprising the steps of providing a syngas feed stream comprising hydrogen and a mixture of carbon dioxide and carbon monoxide, wherein carbon dioxide represents from 1 to 50 mol % of the total molar content of the feed stream, carbon monoxide is contained from 0.1 to 85 mol % of the total molar content, and H2 is comprised from 5 to 95 mol % of the total molar content of the feed stream; providing an indium oxide catalyst selected from a bulk catalyst and a supported catalyst comprising indium oxide (In2O3) as the main active phase; putting in contact said stream with said catalyst at a reaction temperature of at least 373 K (99.85° C.) and under a pressure ranging of at least 1 MPa; and recovering the methanol effluents. The invention also relates to an indium oxide based catalyst.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: June 9, 2020
    Assignees: TOTAL RAFFINAGE CHIMIE, ETH ZURICH
    Inventors: Daniel Curulla-Ferre, Charlotte Drouilly, Oliver Martin, Cecilia Mondelli, Javier Perez-Ramirez, Antonio J. Martin-Fernandez
  • Patent number: 10668450
    Abstract: The invention relates to a process for methanol synthesis comprising the steps of providing a syngas feed stream comprising hydrogen and carbon oxides selected from carbon dioxide or a mixture of carbon dioxide and carbon monoxide, wherein carbon dioxide represents from 1 to 50 mol % of the total molar content of the feed stream, carbon monoxide is contained from 0 to 85 mol % of the total molar content, and H2 is comprised from 5 to 95 mol % of the total molar content of the feed stream, and a catalyst comprising indium oxide (In2O3) on a support wherein the support comprises zirconium dioxide or is zirconium dioxide; putting in contact said stream with said supported catalyst at a reaction temperature of at least 373 K (99.85° C.) and under a pressure ranging of at least 1 MPa; and recovering the methanol effluents. The invention also relates to a supported indium oxide catalyst.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: June 2, 2020
    Assignee: TOTAL RAFFINAGE CHIMIE
    Inventors: Daniel Curulla-Ferre, Charlotte Drouilly, Oliver Martin, Cecilia Mondelli, Javier Perez-Ramirez, Antonio J. Martin-Fernandez
  • Publication number: 20200061582
    Abstract: The invention relates to a process for methanol synthesis comprising the steps of providing a syngas feed stream comprising hydrogen and carbon oxides selected from carbon dioxide or a mixture of carbon dioxide and carbon monoxide, wherein carbon dioxide represents from 1 to 50 mol % of the total molar content of the feed stream, carbon monoxide is contained from 0 to 85 mol % of the total molar content, and H2 is comprised from 5 to 95 mol % of the total molar content of the feed stream, and a catalyst comprising indium oxide (In2O3) on a support wherein the support comprises zirconium dioxide or is zirconium dioxide; putting in contact said stream with said supported catalyst at a reaction temperature of at least 373 K (99.85° C.) and under a pressure ranging of at least 1 MPa; and recovering the methanol effluents. The invention also relates to a supported indium oxide catalyst.
    Type: Application
    Filed: December 20, 2016
    Publication date: February 27, 2020
    Inventors: Daniel CURULLA-FERRE, Charlotte DROUILLY, Oliver MARTIN, Cecilia MONDELLI, Javier PEREZ-RAMIREZ, Antonio J. MARTIN-FERNANDEZ
  • Publication number: 20200048173
    Abstract: The invention relates to a process for methanol synthesis comprising the steps of providing a syngas feed stream comprising hydrogen and a mixture of carbon dioxide and carbon monoxide, wherein carbon dioxide represents from 1 to 50 mol % of the total molar content of the feed stream, carbon monoxide is contained from 0.1 to 85 mol % of the total molar content, and H2 is comprised from 5 to 95 mol % of the total molar content of the feed stream; providing an indium oxide catalyst selected from a bulk catalyst and a supported catalyst comprising indium oxide (In2O3) as the main active phase; putting in contact said stream with said catalyst at a reaction temperature of at least 373 K (99.85° C.) and under a pressure ranging of at least 1 MPa; and recovering the methanol effluents. The invention also relates to an indium oxide based catalyst.
    Type: Application
    Filed: December 20, 2016
    Publication date: February 13, 2020
    Inventors: Daniel CURULLA-FERRE, Charlotte DROUILLY, Oliver MARTIN, Cecilia MONDELLI, Javier PEREZ-RAMIREZ, Antonio J. MARTIN-FERNANDEZ
  • Patent number: 10005069
    Abstract: The present invention pertains to novel core-shell particles comprising a core of alumina and a shell of cobalt oxide, characterized in that they are spherical with a number average diameter, as measured by TEM, of between 10 and 30 nm. This invention also pertains to the method for preparing these core-shell particles and to their uses in the manufacture of a catalyst.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: June 26, 2018
    Assignee: Total Raffinage Marketing
    Inventors: Vincenzo Roberto Calderone, Nirappurackal Raveendran Shiju, Gad Rothenberg, Daniel Curulla-Ferre
  • Patent number: 9956545
    Abstract: The present invention pertains to novel core-shell particles comprising a core of iron oxide and a shell of cobalt oxide, characterized in that they are spherical with a number average diameter, as measured by TEM, of between 1 and 20 nm. This invention is also directed to their uses in the manufacture of a catalyst, and to the method for preparing these particles, by precipitating cobalt oxide onto magnetite or hematite particles which are themselves precipitated from Fe(III) and optionally Fe(II) salts.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: May 1, 2018
    Assignee: Total Raffinage Chimie
    Inventors: Vincenzo Roberto Calderone, Nirappurackal Raveendran Shiju, Gad Rothenberg, Daniel Curulla-Ferre
  • Publication number: 20180021728
    Abstract: The invention discloses a method for the pervaporation and vapor-permeation separation of a gas-liquid mixture or a liquid mixture by a SAPO-34 molecular sieve membrane prepared in a dry gel process, comprising: 1) synthesis of SAPO-34 molecular sieve seeds; 2) coating the SAPO-34 seeds on a porous support; 3) preparation of a mother liquor for dry gel synthesis of SAPO-34 molecular sieve membrane; 4) supporting the mother liquor for dry gel synthesis on the porous support coated with SAPO molecular sieve seeds and drying; 5) placing the porous support prepared in step 4) into a reaction vessel, adding a solvent, performing crystallization of the dry gel; 6) calcining; 7) using the SAPO-34 molecular sieve membrane obtained from step 6) to perform separation of a gas-liquid mixture or a liquid mixture by a process of pervaporation separation or vapor-permeation separation.
    Type: Application
    Filed: February 2, 2016
    Publication date: January 25, 2018
    Applicant: Shanghai Advanced Research Institute, Chinese Academy of Sciences
    Inventors: Daniel Curulla-Ferre, Yuhan Sun, Zhiqiang Sun, Yanfeng Zhang
  • Publication number: 20180015420
    Abstract: The present invention discloses a method for the pervaporation and vapor-permeation separation of a gas-liquid mixture or a liquid mixture by a SAPO-34 molecular sieve membrane, which comprises: 1) mixing an Al source, tetraethyl ammonium hydroxide, water, a Si source and a P source, and subjecting the resultant to hydrothermal crystallization, then centrifuging, washing and drying to get SAPO-34 molecular sieve seeds; 2) coating the SAPO-34 molecular sieve seeds onto the inner surface of a porous support tube; 3) synthesis of a SAPO-34 molecular sieve membrane tube; 4) calcining the obtained SAPO-34 molecular sieve membrane tube to obtain a SAPO-34 molecular sieve membrane; 5) using the SAPO-34 molecular sieve membrane obtained from step 4) to perform separation of a gas-liquid mixture or a liquid mixture via a process of pervaporation separation or vapor-permeation separation.
    Type: Application
    Filed: February 2, 2016
    Publication date: January 18, 2018
    Inventors: Daniel Curulla-Ferre, Yuhan Sun, Zhiqiang Sun, Yanfeng Zhang
  • Publication number: 20180015421
    Abstract: The invention discloses a method for the pervaporation and vapor-permeation separation of a gas-liquid mixture/liquid mixture by an ion-exchanged SAPO-34 molecular sieve membrane, said method comprises the following steps: 1) synthesis of SAPO-34 molecular sieve seeds; 2) coating the SAPO-34 molecular sieve seeds onto the inner surface of a porous support; 3) synthesis of SAPO-34 molecular sieve membrane; 4) performing ion exchange and calcination; 5) using the ion-exchanged SAPO-34 molecular sieve membrane obtained in step 4) to perform the separation of a gas-liquid mixture or a liquid mixture by a process of pervaporation separation or vapor-permeation separation. The present method for membrane separation of methanol-dimethyl carbonate has advantages like low energy consumption, being not limited by azeotropic mixture, high methanol flux and high separation factors and thus has great economic value.
    Type: Application
    Filed: February 2, 2016
    Publication date: January 18, 2018
    Inventors: Daniel CURULLA-FERRE, Yuhan SUN, Zhiqiang SUN, Yanfeng ZHANG
  • Patent number: 9539563
    Abstract: The present invention pertains to novel core-shell particles comprising a core of iron oxide and a shell of cobalt oxide, characterized in that they are spherical with a number average diameter, as measured by TEM, of between 1 and 20 nm. This invention is also directed to their uses in the manufacture of a catalyst, and to the method for preparing these particles, by precipitating cobalt oxide onto magnetite or hematite particles which are themselves precipitated from Fe(III) and optionally Fe(II) salts.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: January 10, 2017
    Assignee: Total Raffinage Chimie
    Inventors: Vincenzo Roberto Calderone, Nirappurackal Raveendran Shiju, Gad Rothenberg, Daniel Curulla-Ferre