Abstract: A roof-mounted solar power system for generating electrical power that includes a plurality of solar modules adapted for generating electrical power from sunlight, and with each of the plurality of solar modules having substantially the same size, aspect ratio and surface coloring. The plurality of solar modules are mounted on the deck of a roof to form a bank of solar modules having at least one irregular edge. The solar power system further includes one or more non-power generating edge treatments having substantially the same size, aspect ratio and surface coloring as the solar modules and that are adapted for installation along the irregular edge. Each edge treatment is adapted for a cutting away of at least one corner thereof to smooth the irregular edge of the bank of solar modules to a regular edge.

Abstract: Non-asphaltic coatings for roofing materials, roofing materials made therefrom and methods of preparing such coatings and roofing materials utilize a combination of a crude tall oil-based continuous phase material, a resinous hardening agent, and a polymer.

Abstract: This invention, in embodiments, relates to a roofing material comprising (a) a coated substrate having a top surface and a back surface, and (b) a plurality of roofing granules applied to the top surface of the coated substrate. The plurality of roofing granules comprises from 50% to 100% of unitary, uncoated, non-mineral based particles. This invention, in embodiments, further relates to a method of preparing such roofing material.

Abstract: Roofing shingles are disclosed that are capable of self-adhering to a roof deck or underlayment and/or other roofing shingles and that require few or no mechanical fasteners to remain attached to the roof. By appropriate positioning of sealant lines on the shingle, direct adhesion between the shingle and the roof deck or underlayment and/or other roofing shingles can be achieved. If the shingle is laminated, the layers may be mechanically attached with indentations in the common bond area. The nail zone of the shingle may be visually indicated with fines and/or one or more paint lines. A roofing system comprising a plurality of courses of the shingles is also disclosed.

Abstract: This invention, in embodiments, relates to a device and a method of attaching a roofing membrane to a building surface that prevents and/or reduces overspray of adhesive onto a welding seam area. The device includes an insertion mechanism configured to hold a roofing membrane as the roofing membrane is being attached to a building surface via an adhesive, and an extension frame attached to the insertion mechanism, the extension frame including a channel that is configured to support and to hold at least one board, to thereby reduce the adhesive from spraying onto a welding seam area as the roofing membrane is being applied to the building surface.

Abstract: Some embodiments of the present disclosure relate to a roofing system. In some embodiments, the roofing system includes a first roofing material, wherein the first roofing material comprises a top surface and a bottom surface. In some embodiments, the top surface of the first roofing material comprises a nail zone with a plurality of fines. In some embodiments, the roofing system includes a second roofing material, wherein the second roofing material comprises a top surface and a bottom surface. In some embodiments, the bottom surface of the second roofing material comprises a plurality of fines. In some embodiments, the roofing system comprises and a patterned adhesive, which directly contacts at least a portion of the plurality of fines in the nail zone and at least a portion of the plurality of fines on the bottom surface of the second roofing material.

Abstract: Building materials such as structural panels, beams, roof decking, and flooring panels, are packaged within a protective layer including a sublayer of a polymeric material that can be applied at the factory. The protective layer protects the underlying building materials from exposure to weather and potential damage due to handling during shipping, at a job site, and which can be left in place during construction, thus eliminating the need for temporary protective measures covering the building materials. The protective layer may have additional properties such as breathability, fire resistance, and sound absorption. The protective layer also may provide an underlayment such as for flooring and roofing.

Abstract: Systems and methods are described herein for manufacturing and using roofing membranes that are faster and easier to install than conventional adhesive-only membrane materials. In some embodiments, membrane materials are surface treated using a plasma flow, e.g., a blown-arc plasma flow, atmospheric plasma, corona plasma, or from portable plasma units, generated by passing a compressed plasma-generating gas through an electrical current to form the plasma-treated roofing membrane. The plasma treatments described herein may be applied as part of the manufacturing process, or in-situ at the site of roof installation. In some embodiments, membrane materials have surface chemistries, roughnesses and other surface characteristics that yield desired adhesion properties.

Abstract: This invention, in embodiments, relates to a roofing system comprising (a) a roofing substrate having a roofing surface, (b) a first roofing tile overlying the roofing surface, the first roofing tile having a front surface, a back surface, a top edge, and a bottom edge, and (c) a second roofing tile overlying the first roofing tile, the second roofing tile having a front surface, a back surface, a top edge, and a bottom edge. At least one sealant line is applied to (i) the back surface of the second roofing tile in an area that overlays the first roofing tile, (ii) the front surface of the first roofing tile in an area in which the second roofing tile overlays the first roofing tile, or (iii) both (i) and (ii). The at least one sealant line is configured to adhere the second roofing tile to the first roofing tile.

Abstract: Roofing shingles are disclosed that are capable of self-adhering to a roof deck or underlayment and/or other roofing shingles and that require few or no mechanical fasteners to remain attached to the roof. By appropriate positioning of sealant lines on the shingle, direct adhesion between the shingle and the roof deck or underlayment and/or other roofing shingles can be achieved. If the shingle is laminated, the layers may be mechanically attached with indentations in the common bond area. The nail zone of the shingle may be visually indicated with fines and/or one or more paint lines. A roofing system comprising a plurality of courses of the shingles is also disclosed.

Abstract: It has been discovered that the efficiency of asphalt blow stills (reactor columns) can be improved by filling the blow still with various types of packing material, such as metal or glass spheres (or other rigid materials). The packing material acts to reduce air bubble size and improve the dispersion of the air bubbles throughout the asphalt. This increases the total surface area per unit volume of the air bubbles and promotes a faster processing time. The packing material also increases the contact time between the air bubbles and the asphalt which further results in improved efficiency and reduced blow times. This is beneficial because faster processing times can be achieved resulting in more efficient use of equipment, higher levels of productivity, lower energy requirements, cost savings, reduced blow loss, and reduced thermal history to which the asphalt is exposed.

Abstract: This invention, in embodiments, relates to a roofing material comprising (a) a coated or covered substrate and (b) a single sealant applied to a surface of the coated or covered substrate, with the single sealant being free of asphalt. The single sealant exhibits a minimum activation temperature (° C.) (tan ?>1) from ?10° C. to 0° C. The single sealant is configured to adhere the roofing material to at least one of (i) an underlying roofing material, (ii) an overlying roofing material, and (iii) a roofing deck substrate.

Abstract: Non-asphaltic coatings for roofing materials, roofing materials made therefrom and methods of preparing such coatings and roofing materials utilize a combination of a crude tall oil-based continuous phase material, a resinous hardening agent, and a polymer.

Abstract: Building materials such as structural panels, beams, roof decking, and flooring panels, are packaged within a protective layer including a sublayer of a polymeric material that can be applied at the factory. The protective layer protects the underlying building materials from exposure to weather and potential damage due to handling during shipping, at a job site, and which can be left in place during construction, thus eliminating the need for temporary protective measures covering the building materials. The protective layer may have additional properties such as breathability, fire resistance, and sound absorption. The protective layer also may provide an underlayment such as for flooring and roofing.

Abstract: Interlocking laminated structural roofing panels have a lightweight foamed core sandwiched between outer and inner layers of materials such as wood, polymer materials, fire resistant and/or waterproof membranes, and metal layers. At least one layer is a self-gripping metal sheet that grips and bonds mechanically to adjacent layers such as wood layers. A self-gripping metal sheet may be used on both sides of the roofing panels to form a panel that is strong, structurally robust, and able to span between relatively widely spaced roof rafters with little or no mid-span support. Interlocking features along the edges of the panels interlock adjacent panels together to form a strong monolithic roof covering for a roof.

Abstract: This invention, in embodiments, relates to a roofing material having (a) a front surface, (b) a back surface, and (c) a sealant attachment zone disposed on at least the front surface of the roofing material, the sealant attachment zone including surfacing media that comprise at least one of mineral particles, polymeric particles, and combinations thereof. The sealant attachment zone has an average surface coverage of the surfacing media of 30% to 70%. The roofing material exhibits an increased wind uplift resistance, as measured according to ASTM D6381, as compared to a roofing material without a sealant attachment zone having an average surface coverage of surfacing media of 30% to 70%.

Abstract: A two component roof coating system and method includes a sufficiently porous fabric attachable to a roof deck. A first component of the two component roof coating may be applied to the fabric after it is attached to the roof. Alternatively, fabric may be pre-soaked with the first component prior to attachment. A second component of the two component roof coating may then be applied to the fabric. The first and second components react with each other to form a waterproof roof coating. The fabric can hold the components in place and prevent sagging.

Abstract: A roofing formulation may comprise a first part and a second part. The first part may comprise a coating material, the coating material comprising at least one acrylic latex resin, at least one functional filler, and at least one hydrophobic additive. The second part may comprise an activator formulation. The roofing formulation may be applied as a coating to a roofing substrate. A roofing system may comprise at least one roof substrate and a multi-layer coating system. The multi-layer coating system may comprise at least one top layer and at least one core layer disposed between the at least one top layer and the at least one roof substrate.

Abstract: A roofing system comprises layered construction panels, each having a bottom structural layer to provide strength and support. A performance layer overlies the structural layer and provides performance or functional characteristics such as water proofing, water shedding and/or impact resistance. An upper or decorative layer overlies the performance layer and provides aesthetic features or a decorative appearance for the roofing system. The decorative layer of the construction panels can be removed without damaging or affecting the performance layer. The appearance of a roof can thereby be changed at will without requiring that the entire roofing system be removed and replaced.

Abstract: Water-resistant waterborne acrylic coating materials, systems and methods providing enhanced water resistance and durability are provided. Such coatings extend the service life of roofing systems that are exposed to ponding water and other extreme weather conditions. Coatings described herein exhibit superior water resistance attributes including one or more of water infiltration resistance, wet tensile strength and wet adhesion.