Abstract: A battery module compression system includes a battery module having a first end wall spaced apart from a second end wall. Battery cells are disposed between the first and second end walls. A fluid path is between the plurality of battery cells and the walls. An inlet valve is in fluid communication with an inlet module pump communicating dielectric fluid into the battery module into the fluid path between the battery cells and the walls. A pressure sensor generates a pressure signal indicative of the pressure within the battery module. A temperature sensor generates a temperature signal indicative of the temperature within the battery module. A controller is coupled to the inlet module pump, the inlet valve and an outlet valve to independently control a flow rate into the battery module and the pressure within the battery module based on the temperature signal, and the pressure signal.

Abstract: A system includes a battery module with a plurality of walls having a first end wall spaced apart from a second end wall. A plurality of battery cells disposed between the first end wall and the second end wall. The system also includes an inlet module pump communicating dielectric fluid into the battery module into a space between the battery cells and the walls. A compressible element is disposed adjacent to at least one of the plurality of battery cells and has an element wall and an element pump communicating dielectric fluid from the space into the compressible element. The system also includes a pressure sensor generating a pressure signal indicative of the pressure within the battery module. The system also includes a controller coupled to the inlet module pump and the element pump and the pressure sensor, said controller configured to control a pressure within the compressible element based on the pressure signal.

Abstract: An evaporative emissions (EVAP) system for a vehicle includes a waste heat control valve configured to direct an exhaust gas from an exhaust treatment system, the waste heat control valve being positioned at a point downstream from a catalyst of the exhaust treatment system, a vapor canister configured to store a fuel vapor evaporated from a liquid fuel housed in a fuel tank of the vehicle, and a heat exchanger connected to (i) the fuel tank, (ii) the waste heat control valve, and (iii) the vapor canister, the heat exchanger being configured to (a) utilize the exhaust waste heat to evaporate the fuel vapor from the liquid fuel and (b) provide the evaporated fuel vapor to the vapor canister. A method of operating the EVAP system includes controlling the waste heat control valve and a fuel pump to provide the vapor canister with a desired amount of fuel vapor.

Abstract: A Rankine cycle for recovering waste heat from an engine includes a Rankine cycle circuit having a pump, a heat exchanger, an expansion device, a cooling device and a bypass circuit. The bypass circuit selectively provides a flow path for working fluid to bypass the expansion device, and includes a flow control valve actuated by a working fluid pressure differential to selectively open or close the bypass flow path. The expansion device includes a drive member directly coupled to a front end accessory drive (FEAD) of the engine such that a rotational speed of the expansion device is dictated by engine speed and the expansion device is free from separate speed control. The expansion device provides torque to the FEAD via the drive member when the system is in a waste heat recovery mode thereby reducing engine load and improving fuel economy.

Abstract: An exhaust gas heat exchanger that includes a stack at least partially surrounded by a housing. The stack includes a first tube, a second tube, and a coolant duct between the first tube and the second tube. A fin is located within the coolant duct. The fin includes a first portion and a second portion and the first tube includes a first portion and a second portion. The first portion of the fin is fixed to the first portion of the first tube such that the first portion of the fin is coupled to the first portion of the first tube for movement with respect to the housing, and the second portion of the fin is supported in the housing for movement relative to the second portion of the first tube to permit movement of the second portion of the first tube with respect to the second portion of the fin.

Abstract: An exhaust gas recirculation cooler includes an inlet configured to receive exhaust gas from an engine, an outlet configured to direct the exhaust gas back toward the engine, and an exhaust gas flow conduit. The flow conduit includes a first end adjacent the inlet, a second end adjacent the outlet, a first narrow side, a second narrow side, substantially flat broad sides extending between the narrow sides, a first channel adjacent the first narrow side and extending between the ends, a second channel adjacent the second narrow side and extending between the ends, and a plurality of third channels located between the first and second channels and extending between the ends. A plate is located at one end of the flow conduit to inhibit the exhaust gas from flowing through at least one of the first channel and the second channel while allowing exhaust gas flow through the third channels.

Abstract: An exhaust gas heat exchanger that includes a stack at least partially surrounded by a housing. The stack includes a first tube, a second tube, and a coolant duct between the first tube and the second tube. A fin is located within the coolant duct. The fin includes a first portion and a second portion and the first tube includes a first portion and a second portion. The first portion of the fin is fixed to the first portion of the first tube such that the first portion of the fin is coupled to the first portion of the first tube for movement with respect to the housing, and the second portion of the fin is supported in the housing for movement relative to the second portion of the first tube to permit movement of the second portion of the first tube with respect to the second portion of the fin.

Abstract: An exhaust gas recirculation cooler includes an inlet configured to receive exhaust gas from an engine, an outlet configured to direct the exhaust gas back toward the engine, and an exhaust gas flow conduit. The flow conduit includes a first end adjacent the inlet, a second end adjacent the outlet, a first narrow side, a second narrow side, substantially flat broad sides extending between the narrow sides, a first channel adjacent the first narrow side and extending between the ends, a second channel adjacent the second narrow side and extending between the ends, and a plurality of third channels located between the first and second channels and extending between the ends. A plate is located at one end of the flow conduit to inhibit the exhaust gas from flowing through at least one of the first channel and the second channel while allowing exhaust gas flow through the third channels.