Patents by Inventor Daniel E. Molnar

Daniel E. Molnar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240410293
    Abstract: A turbine engine includes a core section comprising at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine; a fan connected to the core section and configured to be rotated by the at least one turbine, rotation of the fan providing thrust to a vehicle that includes the turbine engine; and an electrical generator integrated into the core vane assembly and positioned in the core section aft of the fan and fore of the at least one compressor, wherein the electrical generator comprises: a turbine configured to extract work from a core fluid flow, the turbine configured to rotate about the longitudinal axis; a rotor mechanically rotated by the turbine of the electrical generator, the rotor configured to rotate about the longitudinal axis; and a stator. The rotor of the electrical generator maybe rotationally decoupled from the fan.
    Type: Application
    Filed: January 19, 2024
    Publication date: December 12, 2024
    Inventors: Daniel E. MOLNAR, JR., Robert W. HEETER, Brian S. MANERS
  • Patent number: 12146413
    Abstract: A fan duct assembly includes a bypass duct, an outlet guide vane assembly, and a flow control system. The bypass duct has an outer wall and an inner wall that define a gas path for bypass air therebetween. The outlet guide vane assembly is coupled with the bypass duct and includes a plurality of vanes. The flow control system is configured to direct selectively a portion of the bypass air flowing through the gas path radially into each of the plurality of vanes.
    Type: Grant
    Filed: December 12, 2023
    Date of Patent: November 19, 2024
    Assignee: Rolls-Royce North American Technologies Inc.
    Inventors: Robert W. Heeter, William B. Bryan, Daniel E. Molnar, Jr., Gregory J. Hebert
  • Publication number: 20240322646
    Abstract: A turbine engine includes a core section comprising at least one compressor and at least one turbine that both rotate about a longitudinal axis of the turbine engine; a core vane assembly coupled to the core section, wherein the core vane assembly comprises a plurality of core vanes configured to modify core fluid flow; a fan connected to the core section and configured to be rotated by the at least one turbine, rotation of the fan providing thrust to a vehicle that includes the turbine engine; and an electrical generator integrated into the core vane assembly and positioned in the core section aft of the fan and fore of the at least one compressor, wherein the electrical generator comprises: a rotor mechanically rotated via the fan or a shaft that is rotationally coupled to the fan, wherein the rotor rotates about the longitudinal axis; and a stator.
    Type: Application
    Filed: January 19, 2024
    Publication date: September 26, 2024
    Inventors: Daniel E. Molnar, JR., Robert W. Heeter, Brian S. Maners
  • Publication number: 20240309772
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes two unique actuation assemblies each configured to rotate one of the tip and hub segments.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Daniel E. Molnar, JR., Robert W. Heeter, Gregory J. Hebert
  • Publication number: 20240309773
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes two unique actuation assemblies each including a cam rod and cams located thereon that are configured to rotate a respective tip or hub segment.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Gregory J. Hebert
  • Publication number: 20240309774
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes an actuation assembly having a pass through actuation rod enabling the single actuation assembly to rotate both of the tip and hub segments.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Daniel E. Molnar, JR., Robert W. Heeter, Gregory J. Hebert
  • Publication number: 20240309767
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes a single actuation assembly includes a cam rod and cams arranged thereon that is configured to rotate the tip and hub segments via the cams.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Gregory J. Hebert
  • Publication number: 20240309886
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes two unique gear assemblies each configured to rotate one of the tip and hub segments.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, JR., Gregory J. Hebert
  • Publication number: 20240309775
    Abstract: A fan assembly for a gas turbine engine includes a fan duct, a fan, and an outlet guide vane assembly located in the fan duct axially downstream of the fan. The outlet guide vane assembly includes a first variable leading edge outlet guide vane that extends radially relative to the central axis and includes a leading edge portion and a fixed aft portion, the leading edge portion including a tip segment configured to rotate about a leading edge pitch axis and a hub segment located radially inward of and separate from the tip segment, the hub segment configured to independently rotate about the leading edge pitch axis relative to the tip segment. The assembly further includes an air manipulating member arranged radially between the tip and hub segments and at least one actuation assembly configured to rotate one of the tip and hub segments.
    Type: Application
    Filed: March 8, 2024
    Publication date: September 19, 2024
    Inventors: Daniel E. Molnar, JR., Robert W. Heeter, Gregory J. Hebert
  • Patent number: 12085021
    Abstract: A fan case assembly adapted for use with a gas turbine engine includes a case at extends circumferentially at least partway about an axis of the gas turbine engine and a plurality of vanes. The case is formed to define a plenum that that extends circumferentially at least partway about the axis. The plurality of vanes are arranged in the plenum and spaced apart circumferentially about the axis to define a plurality of inlet openings in fluid communication with the plenum.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: September 10, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Jonathan M. Rivers
  • Patent number: 12078070
    Abstract: A fan case assembly adapted for use with a gas turbine engine includes a case at extends circumferentially at least partway about an axis of the gas turbine engine and a plurality of vanes. The case is formed to define a plenum that that extends circumferentially at least partway about the axis. The plurality of vanes are arranged in the plenum and spaced apart circumferentially about the axis.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: September 3, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Jonathan M. Rivers
  • Patent number: 12065258
    Abstract: An aircraft includes a duct system configured to receive a flow of air therethrough and a gas turbine engine. The duct system includes a main duct and inlet ducts arranged fluidly upstream of the main duct so as to conduct the flow of air from the inlet ducts into the main duct. The gas turbine engine in downstream fluid communication with the main duct.
    Type: Grant
    Filed: January 25, 2023
    Date of Patent: August 20, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Kathryn A. Sontag, Michael G. Meyer
  • Patent number: 12065979
    Abstract: A gas turbine engine comprises a primary fan and an engine core. The primary fan is mounted for rotation about an axis of the gas turbine engine to provide thrust. The engine core is coupled to the primary fan and configured to drive the primary fan about the axis to cause the fan to push air to provide thrust for the gas turbine engine.
    Type: Grant
    Filed: December 27, 2022
    Date of Patent: August 20, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Kathryn A. Sontag, Michael G. Meyer
  • Patent number: 12066035
    Abstract: A fan case assembly adapted for use with a gas turbine engine includes a case at extends circumferentially at least partway about an axis of the gas turbine engine and a plurality of vanes. The case is formed to define a channel that that extends circumferentially at least partway about the axis. The plurality of vanes are arranged in the channel and spaced apart circumferentially about the axis.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: August 20, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Michael S. Krautheim
  • Publication number: 20240246688
    Abstract: An aircraft includes a duct system configured to receive a flow of air therethrough and a gas turbine engine. The duct system includes a main duct and inlet ducts arranged fluidly upstream of the main duct so as to conduct the flow of air from the inlet ducts into the main duct. The gas turbine engine in downstream fluid communication with the main duct.
    Type: Application
    Filed: January 25, 2023
    Publication date: July 25, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, JR., Kathryn A. Sontag, Michael G. Meyer
  • Patent number: 12025059
    Abstract: A gas turbine engine comprises a primary fan and an engine core. The primary fan is mounted for rotation about an axis of the gas turbine engine to provide thrust. The engine core is coupled to the primary fan and configured to drive the primary fan about the axis to cause the fan to push air to provide thrust for the gas turbine engine.
    Type: Grant
    Filed: December 27, 2022
    Date of Patent: July 2, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Kathryn A. Sontag, Michael G. Meyer
  • Publication number: 20240209796
    Abstract: A gas turbine engine comprises a primary fan and an engine core. The primary fan is mounted for rotation about an axis of the gas turbine engine to provide thrust. The engine core is coupled to the primary fan and configured to drive the primary fan about the axis to cause the fan to push air to provide thrust for the gas turbine engine.
    Type: Application
    Filed: December 27, 2022
    Publication date: June 27, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Kathryn A. Sontag, Michael G. Meyer
  • Publication number: 20240209795
    Abstract: A gas turbine engine comprises a primary fan and an engine core. The primary fan is mounted for rotation about an axis of the gas turbine engine to provide thrust. The engine core is coupled to the primary fan and configured to drive the primary fan about the axis to cause the fan to push air to provide thrust for the gas turbine engine.
    Type: Application
    Filed: December 27, 2022
    Publication date: June 27, 2024
    Inventors: Robert W. Heeter, Daniel E. Molnar, JR., Kathryn A. Sontag, Michael G. Meyer
  • Patent number: 12018621
    Abstract: A fan case assembly adapted for use with a gas turbine engine includes a case at extends circumferentially at least partway about an axis of the gas turbine engine and a plurality of vanes. The case is formed to define a channel that extends circumferentially at least partway about the axis. The plurality of vanes are arranged in the channel and spaced apart circumferentially about the axis.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: June 25, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Robert W. Heeter, Daniel E. Molnar, Jr., Michael S. Krautheim
  • Patent number: 12012865
    Abstract: Methods for forming a blade for a gas turbine engine include altering the crystallographic texture of the blade in a discrete region relative to the surrounding locations of the blade to minimize flutter and/or mistune the blade by changing the natural frequency response of at least one mode of the blade.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: June 18, 2024
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Michael Glavicic, Daniel E. Molnar, Jr., Matthew Jordan, Michael Meyer