Patents by Inventor Daniel F. Carroll

Daniel F. Carroll has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090261305
    Abstract: A composition for use, for example, in an electrode in a Nickel-Metal-Hydride battery is provided that consists of metal hydrides together with a certain percentage of nano-sized reactive metal particles, preferably either nickel, manganese, aluminum, cobalt, copper, tin, palladium, silver, gold, lanthanum, and/or alloys thereof. The addition of nano-metals enhances the hydrogen charging characteristics of the battery.
    Type: Application
    Filed: April 21, 2009
    Publication date: October 22, 2009
    Applicant: QUANTUMSPHERE, INC.
    Inventors: Daniel F. CARROLL, Kimberly McGRATH, Keith KEPLER
  • Publication number: 20030201040
    Abstract: A method is provided for producing metallic platelets. By determining the ratio of the diameter of the metal source to the thickness of the metallic platelet and the workability of the metal source, a high quality metallic platelet can be developed. According to this method, the platelets that are produced can be used in such applications as building and construction materials for improved weather-resistance, heat-reflection/management, anti-fouling resistance and architectural appearance.
    Type: Application
    Filed: April 29, 2002
    Publication date: October 30, 2003
    Applicant: OMG Americas Inc.
    Inventors: Daniel F. Carroll, Fred Wolfe
  • Publication number: 20030097907
    Abstract: An improved method for producing a uniform distribution of substances within a powder mixture is provided. By control of pH, a metal containing substance is precipitated on a powder and converted into a coating to form a relatively homogeneous powder mixture. The powder mixture may be pressed and sintered to form a composite powder.
    Type: Application
    Filed: November 28, 2001
    Publication date: May 29, 2003
    Inventors: Daniel F. Carroll, Juha Jarvi
  • Patent number: 6245288
    Abstract: A pressable powder is formed by a method comprising [I] mixing, in essentially deoxygenated water, [A] a first powder selected from the group consisting of a transition metal carbide and transition metal with [B] an additional component selected from the group consisting of (i) a second powder comprised of a transition metal carbide, transition metal or mixture thereof; (ii) an organic binder and (iii) combination thereof and [II] drying the mixed mixture to form the pressable powder, wherein the second powder is chemically different than the first powder. The pressable powder may then be formed into a shaped part and subsequently densified into a densified part, such as a cemented tungsten carbide.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: June 12, 2001
    Assignee: OMG Americas, Inc.
    Inventor: Daniel F. Carroll
  • Patent number: 5942204
    Abstract: A transition metal carbide (e.g., WC) is prepared by the following steps. A carbon-precursor mixture is formed by mixing a precursor comprised of (i) a transition metal oxide (e.g., WO.sub.x) and (ii) a material selected from the group consisting of: a transition metal (e.g., W); a transition metal carbide (e.g., WC) and a substoichiometric carbide (W.sub.2 C), in the presence of a source of carbon (e.g., carbon black) in an amount sufficient to form a reduced mixture comprised of the transition metal carbide and substoichiometric transition metal carbide, wherein the amount of the transition metal oxide and transition metal is essentially zero in said reduced mixture. The carbon-precursor mixture is heated in a reducing atmosphere (e.g., 5 percent hydrogen in argon) to a reducing temperature and for a time sufficient to produce the reduced mixture.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: August 24, 1999
    Assignee: OMG Americas, Inc.
    Inventors: Stephen D. Dunmead, Hobart A. Barker, John P. Henley, Pat J. DeLuca, Tom J. Bunnelle, Joe F. Repman, Daniel F. Carroll, Stephen A. Anderson
  • Patent number: 5922978
    Abstract: A pressable powder is formed by a method comprising mixing, in essentially deoxygenated water, a first powder selected from the group consisting of a transition metal carbide and transition metal with an additional component selected from the group consisting of (i) a second powder comprised of a transition metal carbide, transition metal or mixture thereof; (ii) an organic binder and (iii) combination thereof and drying the mixed mixture to form the pressable powder, wherein the second powder is chemically different than the first powder. The pressable powder may then be formed into a shaped part and subsequently densified into a densified part, such as a cemented tungsten carbide.
    Type: Grant
    Filed: March 27, 1998
    Date of Patent: July 13, 1999
    Assignee: OMG Americas, Inc.
    Inventor: Daniel F. Carroll
  • Patent number: 5643843
    Abstract: Prepare silicon nitride-silicon carbide composite powders by carbothermal reduction of crystalline silica powder, carbon powder and, optionally, crystalline silicon nitride powder. The crystalline silicon carbide portion of the composite powders has a mean number diameter less than about 700 nanometers and contains nitrogen. The composite powders may be used to prepare sintered ceramic bodies and self-reinforced silicon nitride ceramic bodies.
    Type: Grant
    Filed: July 12, 1996
    Date of Patent: July 1, 1997
    Assignee: The Dow Chemical Company
    Inventors: Stephen D. Dunmead, Alan W. Weimer, Daniel F. Carroll, Glenn A. Eisman, Gene A. Cochran, David W. Susnitzky, Donald R. Beaman, Kevin J. Nilsen
  • Patent number: 5601874
    Abstract: A method for making a moisture-resistant aluminum nitride-containing powder which includes (a) coating a layer of silicate onto aluminum nitride-containing powder having aluminum nitride on at least a portion of its surface and (b) heat-treating the coated aluminum nitride-containing powder at a temperature of from 350.degree. to 1000.degree. C. for a period of time sufficient to cause the silicate to react with the surface aluminum nitride thereby forming a layer of Si--Al--O--N bonded to the surface aluminum nitride. The silicate has alkyl or alkoxyalkyl radicals attached thereto. The method yields a moisture-resistant aluminum nitride-containing powder having a layer of Si--Al--O--N reaction-bonded to the surface aluminum nitride.
    Type: Grant
    Filed: December 27, 1995
    Date of Patent: February 11, 1997
    Assignee: The Dow Chemical Company
    Inventors: Kevin E. Howard, Daniel F. Carroll, Scott J. Biskupski
  • Patent number: 5580666
    Abstract: A multi-phase cemented ceramic article, method of making same, and the material thereof is disclosed which is useful for machining and forming of metals, including ferrous metals, titanium, aluminum and other metals. The article and its material preferably includes novel microstructures including platelets, a range of grain sizes which yields superior hardness and other characteristics, and a lower tungsten concentration within the binder phase than has been seen in the prior art. The preferred composition includes ultrafine WC, an ultrafine solid solution of (Ti, Ta, W)C, and a cobalt binder. Platelets are formed in-situ, eliminating the need to add them during manufacture for improving toughness.
    Type: Grant
    Filed: January 20, 1995
    Date of Patent: December 3, 1996
    Assignee: The Dow Chemical Company
    Inventors: Ellen M. Dubensky, Stephen D. Dunmead, Daniel F. Carroll
  • Patent number: 5538675
    Abstract: Silicon carbide/silicon nitride composites are prepared by carbothermal reduction of crystalline silica powder, carbon powder and optionally crsytalline silicon nitride powder. The crystalline silicon carbide portion of the composite has a mean number diameter less than about 700 nanometers and contains nitrogen.
    Type: Grant
    Filed: April 14, 1994
    Date of Patent: July 23, 1996
    Assignee: The Dow Chemical Company
    Inventors: Stephen D. Dunmead, Alan W. Weimer, Daniel F. Carroll, Glenn A. Eisman, Gene A. Cochran, David W. Susnitzky, Donald R. Beaman, Kevin J. Nilsen
  • Patent number: 5525556
    Abstract: Prepare silicon nitride-silicon carbide composite powders by carbothermal reduction of crystalline silica powder, carbon powder and, optionally, crystalline silicon nitride powder. The crystalline silicon carbide portion of the composite powders has a mean number diameter less than about 700 nanometers and contains nitrogen. The composite powders may be used to prepare sintered ceramic bodies and self-reinforced silicon nitride ceramic bodies.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: June 11, 1996
    Assignee: The Dow Chemical Company
    Inventors: Stephen D. Dunmead, Alan W. Weimer, Daniel F. Carroll, Glenn A. Eisman, Gene A. Cochran, David W. Susnitzky, Donald R. Beaman, Kevin J. Nilsen