Abstract: A pulsation damper is disposed within a fluid volume defined by a fluid volume wall such that the pulsation damper is exposed to pressure pulsations within the fluid volume. The pulsation damper includes a pulsation damper first half having a first damper wall which is flexible in response to the pressure pulsations; a pulsation damper second half having a second damper wall which is flexible in response to the pressure pulsations; and a damping volume defined between the pulsation damper first half and the pulsation damper second half such that the damping volume is fluidly segregated from the fluid volume. One of the pulsation damper first half and the pulsation damper second half defines a spacing member which maintains separation between the fluid volume wall and one of the first damper wall and the second damper wall.

Abstract: A method for controlling electrical power applied to a fuel heater includes applying power to the heater, determining a value for an electrical parameter that varies as a function of the temperature of the heater, and determining a value representative of the time rate of change of the electrical parameter. The method further includes determining the value of the electrical parameter corresponding to a change in the time rate of change of the electrical parameter, wherein the change in the time rate of change of the electrical parameter exceeds a predetermined threshold, and controlling electrical power applied to the heater so as to maintain the temperature of the heater about a target temperature that is a predetermined level below the heater temperature at the time at which said change in the time rate of change of the electrical parameter exceeds the predetermined threshold.

Abstract: A pulsation damper is disposed within a fluid volume defined by a fluid volume wall such that the pulsation damper is exposed to pressure pulsations within the fluid volume. The pulsation damper includes a pulsation damper first half having a first damper wall which is flexible in response to the pressure pulsations; a pulsation damper second half having a second damper wall which is flexible in response to the pressure pulsations; and a damping volume defined between the pulsation damper first half and the pulsation damper second half such that the damping volume is fluidly segregated from the fluid volume. One of the pulsation damper first half and the pulsation damper second half defines a spacing member which maintains separation between the fluid volume wall and one of the first damper wall and the second damper wall.

Abstract: A heated fuel injector for supplying fuel to a fuel consuming device includes a fuel inlet for receiving fuel, a fuel outlet for dispensing fuel from the fuel injector, and a fuel injector body extending along an axis and fluidly connecting the fuel inlet to the fuel outlet such that fuel flows within the injector body. A cylindrical heating element radially surrounds the fuel injector body and operates to heat fuel flowing through the fuel injector body. An annular space is defined between the heating element and the fuel injector body sufficiently large to accommodate thermally caused radial differential expansion between the fuel injector body and the heating element. A conductive material fills the annular space and has a melting point sufficiently low to be a liquid as the heating element operates to thereby substantially prevent transfer of mechanical stress to the heating element due to the radial differential expansion.

Abstract: A method for controlling electrical power applied to a fuel heater includes applying power to the heater, determining a value for an electrical parameter that varies as a function of the temperature of the heater, and determining a value representative of the time rate of change of the electrical parameter. The method further includes determining the value of the electrical parameter corresponding to a change in the time rate of change of the electrical parameter, wherein the change in the time rate of change of the electrical parameter exceeds a predetermined threshold, and controlling electrical power applied to the heater so as to maintain the temperature of the heater about a target temperature that is a predetermined level below the heater temperature at the time at which said change in the time rate of change of the electrical parameter exceeds the predetermined threshold.

Abstract: A fuel injector control system including a fuel injector, a sensing device configured to provide a transition signal indicative of a fuel injector transition from the closed-state to the open-state, and a controller configured to determine an injector control signal based on the transition signal. The injector control signal closing time can be adjusted base on the transition signal and so compensate for injector opening delay due to, for example, a stuck closed fuel injector, cold temperatures, or low injector drive voltages.

Abstract: A heated fuel injector for supplying fuel to a fuel consuming device includes a fuel inlet for receiving fuel, a fuel outlet for dispensing fuel from the fuel injector, and a fuel injector body extending along an axis and fluidly connecting the fuel inlet to the fuel outlet such that fuel flows within the injector body. A cylindrical heating element radially surrounds the fuel injector body and operates to heat fuel flowing through the fuel injector body. An annular space is defined between the heating element and the fuel injector body sufficiently large to accommodate thermally caused radial differential expansion between the fuel injector body and the heating element. A conductive material fills the annular space and has a melting point sufficiently low to be a liquid as the heating element operates to thereby substantially prevent transfer of mechanical stress to the heating element due to the radial differential expansion.

Abstract: A system, a controller, and a method for controlling a fuel injector during start-up of a fuel injected internal combustion engine. The fuel injector has a heater element configured to heat liquid fuel, such as gasoline, ethanol, gasoline/alcohol blends, diesel, or JP-8 within the fuel injector and indicate heater temperature. The controller is configured to estimate a fuel temperature based on the heater temperature, determine a crankshaft angle at which to initiate an injection event based on the fuel temperature, and initiate the injection event at the determined crankshaft angle. The controller is further configured to determine injection duration based on the fuel temperature and operate the fuel injector according to the determined injection duration. The controller may delay the injection event until the fuel temperature reaches a fuel temperature threshold. The injection event may be a priming injection event, cranking injection event, or running injection event.

Abstract: A fuel injector control system including a fuel injector, a sensing device configured to provide a transition signal indicative of a fuel injector transition from the closed-state to the open-state, and a controller configured to determine an injector control signal based on the transition signal. The injector control signal closing time can be adjusted base on the transition signal and so compensate for injector opening delay due to, for example, a stuck closed fuel injector, cold temperatures, or low injector drive voltages.

Abstract: A heater temperature closed-loop control circuit includes a basic Wheatstone bridge circuit with an integral heater element, an amplifier integrated circuit receiving a resultant bridge voltage and controlling an amplifier in correlation with the resistance of the heater element, and a supply voltage provided to the Wheatstone bridge circuit when said transistor is turned on. A thermistor may be integrated into the bridge circuit for compensation of ambient temperatures. While the closed-loop control circuit provides a simple and inexpensive method to provide temperature control and protection to any heater element having a positive temperature coefficient, the control circuit may be especially useful for applications in the automotive industry, for example, to control the temperature of a heated fuel injector or of a heated target that generates vapor from liquid fuel injected upon it.

Abstract: A heated fuel vaporizer is disposed in an intake component, such as a throttle valve or an intake manifold, of a fuel injected and spark-ignited internal combustion engine. The engine may be fueled by any liquid fuel, such as gasoline, diesel or by fuels much less volatile than gasoline, for example, alcohols such as ethanol, or mixtures of ethanol and gasoline. A configurable heating element is made from a single piece of sheet metal and includes one or two grids each formed by slots and segments. By controlling the geometry of the element, the power and surface area can be configured to any desired value. A single piece heater assembly is designed for installation in an intake component, such as throttle valve or intake manifold, of an internal combustion engine. The heater assembly includes a single-grid or dual-grid heating element that is over-molded with a high melting temperature polymer.

Abstract: A fuel vapor generator disposed in the intake manifold of an internal combustion engine. The vapor generator enriches air passing through the manifold to the individual cylinders to enhance engine starting capability, especially at low ambient temperatures. A dedicated fuel injector dispenses atomized fuel onto the surface of an electrically-heated element spaced apart from the nozzle of the fuel injector. The element is positioned within the manifold such that evaporated fuel is immediately swept from the generator by intake air and mixed with air in the manifold. In one aspect of the invention, the location for the heating element is immediately downstream of the manifold air intake throttle valve. The invention is especially useful for spark-ignited engines.

Abstract: A variable valve actuator assembly includes a main actuator, a secondary actuator and an actuator shaft. The actuator shaft is coupled to each of the main actuator and the secondary actuator. The main actuator and the secondary actuator are each separately and independently selectable for driving the actuator shaft to rotate.

Abstract: A variable valve actuator assembly includes a main actuator, a secondary actuator and an actuator shaft. The actuator shaft is coupled to each of the main actuator and the secondary actuator. The main actuator and the secondary actuator are each separately and independently selectable for driving the actuator shaft to rotate.

Abstract: An automotive hydraulic control system varies hydraulic fluid pressure applied to an actuator to position the actuator in accord with an automotive control application, the fluid pressure being generated in accord with a pressure command output from a hydraulic control function responsive to desired fluid pressure and to deviation in measured or estimated actuator transient response away from preferred actuator response to compensate for variations in hydraulic control system operating conditions.

Abstract: Control of a fuel rate and an air rate delivered to an exhaust gas heater over successive control periods by determining and periodically updating a desired heater air quantity and a desired heater air/fuel ratio, by commanding an air rate in accord with the desired heater air quantity, by adjusting the commanded air rate in accord with a sensed actual air rate, and by commanding a fuel quantity in accord with the desired heater air/fuel ratio and the sensed actual air rate or the desired heater air quantity. A quantity of excess fuel is purged from the system at the end of a control period and provided in usable form to the engine. Compensation for fuel residue in the system is made at the start of subsequent control periods.

Abstract: Control of a fuel quantity and an air quantity delivered to an exhaust gas heater is provided by determining a desired heater air quantity and a desired heater air/fuel ratio both of which may vary over multiple control states, by commanding an air rate in accord with the desired heater air quantity, by adjusting the commanded air quantity in accord with a sensed actual air quantity, and by commanding a fuel quantity in accord with the desired heater air/fuel ratio and either the desired heater air quantity or the sensed actual air quantity.

Abstract: A combustion detection method and apparatus for an automotive internal combustion engine exhaust burner having a spark means with spaced electrodes for burner ignition, wherein the voltage drop across the spaced electrodes is compared to a predetermined voltage level, and combustion is assumed to be present if the voltage drop does not exceed the predetermined voltage level for a predetermined number of ignition events, and combustion is assumed to not be present if the voltage drop exceeds the predetermined voltage level for a predetermined number of ignition events.

Abstract: An internal combustion engine air-fuel ratio control method and apparatus wherein a most favorable parameter selected from the group consisting of air, fuel, and recirculated exhaust gas is adjusted in response to detected deviation of the air-fuel ratio away from the desired ratio. Supplemental control is provided by means of the remaining parameters in the event that the most favorable parameter runs out of authority.

Abstract: When an incipient overtemperature condition of a catalytic converter of a vehicle is sensed, a cylinder of the vehicle engine having combustion conditions giving rise to the overtemperature condition is identified by selectively disabling fuel delivery to each of the cylinders of the engine in turn and monitoring the response of the converter temperature. If the disabling of the fuel to a particular cylinder results in recovery from the incipient overtemperature condition, fuel to that cylinder is maintained disabled to provide overtemperature protection of the converter.