Patents by Inventor Daniel Fudge

Daniel Fudge has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250278078
    Abstract: A method of assessing the quality of a manufactured component includes the steps of manufacturing a component and generating data at each of a plurality of locations on the component. The generated data is passed to a machine learning branch wherein the generated data is compared to training data at each of the plurality of locations and across a plurality of folds using K-fold validation to determine whether the component is of a functionally tolerant dimension at each of the plurality of sections. A system is also disclosed.
    Type: Application
    Filed: March 4, 2024
    Publication date: September 4, 2025
    Inventors: Egor Soukhostavets, Christopher A. Ruoti, Daniel Fudge, Steven Brewer, Nesrine Ben Amor
  • Publication number: 20250276813
    Abstract: A method of assessing the quality of a manufactured component includes the steps of manufacturing a component and generating data at each of a plurality locations through the component. The generated data is passed to a machine learning branch wherein the generated data is compared to training data at each of the plurality of locations to determine whether the component is of functionally tolerant dimensions at each of the plurality of locations. The manufactured component is accepted should the component be within functionally tolerant dimensions at each of the plurality of locations, and the component is rejected if the component fails to be within functionally tolerant dimensions respectively, at each of the plurality of locations. A system is also disclosed.
    Type: Application
    Filed: March 4, 2024
    Publication date: September 4, 2025
    Inventors: Jonathan Zalger, Egor Soukhostavets, Christopher A. Ruoti, Reda Merabet, Daniel Fudge, Steven Brewer, Nesrine Ben Amor
  • Publication number: 20250278079
    Abstract: A method of assessing the quality of a manufactured component includes the steps of manufacturing a component and generating data at each of a plurality of locations through the component. The generated data is passed to a machine learning branch. The generated data is compared to training data at each of the plurality of locations and across a plurality of folds using K-fold validation to determine whether the component is of a functionally tolerant dimension at each of the plurality of locations. The training data at each of the plurality of folds at each of the plurality of locations is from a common part. A system is also disclosed.
    Type: Application
    Filed: March 4, 2024
    Publication date: September 4, 2025
    Inventors: Egor Soukhostavets, Christopher A. Ruoti, Daniel Fudge, Steven Brewer, Nesrine Ben Amor
  • Publication number: 20250276812
    Abstract: A method includes the steps of manufacturing and generating data at each of a plurality of locations on the component. Passing the data to a testing branch which performs tests and reaches a conclusion as to whether the component is functionally tolerant at each of the plurality of locations. The data is also passed to a machine learning branch wherein it is compared to training data to determine whether the component is of a functionally tolerant dimension at each of the plurality of locations. The manufactured component accepts should both the testing branch and the machine learning branch determine the component is of functionally tolerant dimensions at the plurality of locations, and rejects the component if either of the testing branch or the machine learning branch determines the component fails to be functionally tolerant dimensions, respectively. A system is also disclosed.
    Type: Application
    Filed: March 4, 2024
    Publication date: September 4, 2025
    Inventors: Jonathan Zalger, Egor Soukhostavets, Christopher A. Ruoti, Reda Merabet, Daniel Fudge, Steven Brewer, Nesrine Ben Amor
  • Patent number: 12385400
    Abstract: A method includes: obtaining a rotor having a hub and a plurality of blades protruding from the hub, the plurality of blades including first blades and second blades disposed in alternation around a central axis of the rotor, natural vibration frequencies of the first blades different from natural vibration frequencies of the second blades; determining that a difference between a first natural vibration frequency of a first blade of the first blades and a second natural vibration frequency of a second blade of the second blades is below a threshold; and modifying a shape of the first blade until the difference between the first natural vibration frequency and the second natural vibration frequency is at or above the threshold.
    Type: Grant
    Filed: April 29, 2022
    Date of Patent: August 12, 2025
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Krishna Prasad Balike, Edwin Wong, Daniel Fudge, Ignatius Theratil, Paul Stone, Charles Mason, Karan Anand, Pascal Doran
  • Publication number: 20230349297
    Abstract: A method includes: obtaining a rotor having a hub and a plurality of blades protruding from the hub, the plurality of blades including first blades and second blades disposed in alternation around a central axis of the rotor, natural vibration frequencies of the first blades different from natural vibration frequencies of the second blades; determining that a difference between a first natural vibration frequency of a first blade of the first blades and a second natural vibration frequency of a second blade of the second blades is below a threshold; and modifying a shape of the first blade until the difference between the first natural vibration frequency and the second natural vibration frequency is at or above the threshold.
    Type: Application
    Filed: April 29, 2022
    Publication date: November 2, 2023
    Inventors: Krishna Prasad BALIKE, Edwin WONG, Daniel FUDGE, Ignatius THERATIL, Paul STONE, Charles MASON, Karan ANAND, Pascal DORAN
  • Patent number: 11002293
    Abstract: A compressor rotor for a gas turbine engine includes a hub disposed about an axis of rotation and an outer surface forming a radially inner gaspath boundary, the outer surface defining a nominal hub diameter. A circumferential array of blades extends radially outwardly from the hub. A first inter-blade passage is defined between a first set of adjacent blades and has a first throat area. A second inter-blade passage is defined between a second set of adjacent blades and has a second throat area that is smaller than the first throat area. At least one scoop is disposed in the second inter-blade passage, the scoop defining a cavity extending radially into the outer surface of the hub relative to the nominal hub diameter.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: May 11, 2021
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Karan Anand, Farid Abrari, Ernest Adique, Paul Aitchison, Daniel Fudge, Kari Heikurinen, Paul Stone, Tibor Urac, Thomas Veitch
  • Patent number: 10865806
    Abstract: A rotor for a gas turbine engine. The rotor includes blades circumferentially distributed around a hub. The blades have airfoils with a span defined between a root and tip, a chord defined between a leading edge and a trailing edge, and a thickness defined between a pressure side surface and suction side surface. The blades include first blades and second blades. The airfoil of the first blades has a first thickness distribution defining a first natural vibration frequency of the airfoils of the first blades. The airfoil of the second blades has a second thickness distribution defining a second natural vibration frequency different than the first natural vibration frequency. The first thickness distribution is different than the second thickness distribution along a radially-inner half of the span, and the first thickness distribution matches the second thickness distribution along a radially-outer half of the span.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: December 15, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Veitch, Farid Abrari, Ernest Adique, Daniel Fudge, Kari Heikurinen, Paul Stone, Ignatius Theratil, Peter Townsend, Tibor Urac
  • Patent number: 10865807
    Abstract: A compressor rotor for a gas turbine engine is described which includes sets of blades having different airfoil thickness distributions, each including a frequency modifier forming a thickness differential relative to a baseline blade thickness. The frequency modifiers provide different natural vibration frequencies for each of the blades, and facilitate modifying natural vibration frequency separation between adjacent blades of the compressor rotor.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: December 15, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Ignatius Theratil, Krishna Prasad Balike, Sean Michael Kelly, Richard Ivakitch, Peter Townsend, Ronald Dutton, Paul Stone, Robert Venditti, Daniel Fudge, Milica Kojovic, Aldo Abate
  • Patent number: 10837459
    Abstract: A fan for a gas turbine engine comprises blades distributed around a hub. The blades include first and second blades, having geometric parameters and/or material properties that differ from each other to frequency mistune the fan. The blades are distributed about the hub with at least one second blade between adjacent first blades. The leading edge of the airfoil of the second blades is disposed axially aft of the corresponding leading edge of the first blades in at least a portion of the blade span.
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: November 17, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Veitch, Farid Abrari, Ernest Adique, Daniel Fudge, Kari Heikurinen, Paul Stone, Ignatius Theratil, Peter Townsend, Tibor Urac
  • Patent number: 10689987
    Abstract: A compressor rotor for a gas turbine engine has blades circumferentially distributed around and extending a span length from a central hub. The blades include alternating first and second blades having airfoils with corresponding geometric profiles. The airfoil of the first blade has a coating varying in thickness relative to the second blade to provide natural vibration frequencies different between the first and the second blades.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: June 23, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Veitch, Farid Abrari, Ernest Adique, Paul Aitchison, Daniel Fudge, Kari Heikurinen, Paul Stone, Tibor Urac
  • Publication number: 20200018176
    Abstract: A compressor rotor for a gas turbine engine has blades circumferentially distributed around and extending a span length from a central hub. The blades include alternating first and second blades having airfoils with corresponding geometric profiles. The airfoil of the first blade has a coating varying in thickness relative to the second blade to provide natural vibration frequencies different between the first and the second blades.
    Type: Application
    Filed: September 6, 2019
    Publication date: January 16, 2020
    Inventors: Thomas VEITCH, Farid ABRARI, Ernest ADIQUE, Paul AITCHISON, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Tibor URAC
  • Patent number: 10443411
    Abstract: A compressor rotor for a gas turbine engine has blades circumferentially distributed around and extending a span length from a central hub. The blades include alternating first and second blades having airfoils with corresponding geometric profiles. The airfoil of the first blade has a coating varying in thickness relative to the second blade to provide natural vibration frequencies different between the first and the second blades.
    Type: Grant
    Filed: September 18, 2017
    Date of Patent: October 15, 2019
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Veitch, Farid Abrari, Ernest Adique, Paul Aitchison, Daniel Fudge, Kari Heikurinen, Paul Stone, Tibor Urac
  • Patent number: 10408231
    Abstract: A rotor for a gas turbine engine comprises a rotor having a hub and blades around the hub, and extending from the hub to tips. The tips include first and second tip portions between their respective tip leading edge and tip trailing edge. Tips are spaced from a rotational axis of the rotor by spans. A mean span of a first tip portion of a first blade is greater than a mean span of a corresponding first tip portion of a second blade. A mean span of a second tip portion the first blade is less than a mean span of a corresponding second tip portion of the second blade.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: September 10, 2019
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Thomas Veitch, Farid Abrari, Ernest Adique, Daniel Fudge, Kari Heikurinen, Paul Stone, Ignatius Theratil, Peter Townsend, Tibor Urac
  • Publication number: 20190145431
    Abstract: A compressor rotor for a gas turbine engine is described which includes sets of blades having different airfoil thickness distributions, each including a frequency modifier forming a thickness differential relative to a baseline blade thickness. The frequency modifiers provide different natural vibration frequencies for each of the blades, and facilitate modifying natural vibration frequency separation between adjacent blades of the compressor rotor.
    Type: Application
    Filed: January 11, 2019
    Publication date: May 16, 2019
    Inventors: Ignatius THERATIL, Krishna Prasad BALIKE, Sean Michael KELLY, Richard IVAKITCH, Peter TOWNSEND, Ronald DUTTON, Paul STONE, Robert VENDITTI, Daniel FUDGE, Milica KOJOVIC, Aldo ABATE
  • Publication number: 20190107123
    Abstract: A fan for a gas turbine engine comprises blades distributed around a hub. The blades include first and second blades, having geometric parameters and/or material properties that differ from each other to frequency mistune the fan. The blades are distributed about the hub with at least one second blade between adjacent first blades. The leading edge of the airfoil of the second blades is disposed axially aft of the corresponding leading edge of the first blades in at least a portion of the blade span.
    Type: Application
    Filed: October 6, 2017
    Publication date: April 11, 2019
    Inventors: Thomas VEITCH, Farid ABRARI, Ernest ADIQUE, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Ignatius THERATIL, Peter TOWNSEND, Tibor URAC
  • Publication number: 20190085868
    Abstract: A compressor rotor for a gas turbine engine includes a hub disposed about an axis of rotation and an outer surface forming a radially inner gaspath boundary, the outer surface defining a nominal hub diameter. A circumferential array of blades extends radially outwardly from the hub. A first inter-blade passage is defined between a first set of adjacent blades and has a first throat area. A second inter-blade passage is defined between a second set of adjacent blades and has a second throat area that is smaller than the first throat area. At least one scoop is disposed in the second inter-blade passage, the scoop defining a cavity extending radially into the outer surface of the hub relative to the nominal hub diameter.
    Type: Application
    Filed: September 15, 2017
    Publication date: March 21, 2019
    Inventors: Karan ANAND, Farid ABRARI, Ernest ADIQUE, Paul AITCHISON, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Tibor URAC, Thomas VEITCH
  • Publication number: 20190085704
    Abstract: A rotor for a gas turbine engine. The rotor includes blades circumferentially distributed around a hub. The blades have airfoils with a span defined between a root and tip, a chord defined between a leading edge and a trailing edge, and a thickness defined between a pressure side surface and suction side surface. The blades include first blades and second blades. The airfoil of the first blades has a first thickness distribution defining a first natural vibration frequency of the airfoils of the first blades. The airfoil of the second blades has a second thickness distribution defining a second natural vibration frequency different than the first natural vibration frequency. The first thickness distribution is different than the second thickness distribution along a radially-inner half of the span, and the first thickness distribution matches the second thickness distribution along a radially-outer half of the span.
    Type: Application
    Filed: September 15, 2017
    Publication date: March 21, 2019
    Inventors: Thomas VEITCH, Farid ABRARI, Ernest ADIQUE, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Ignatius THERATIL, Peter TOWNSEND, Tibor URAC
  • Publication number: 20190085708
    Abstract: A compressor rotor for a gas turbine engine has blades circumferentially distributed around and extending a span length from a central hub. The blades include alternating first and second blades having airfoils with corresponding geometric profiles. The airfoil of the first blade has a coating varying in thickness relative to the second blade to provide natural vibration frequencies different between the first and the second blades.
    Type: Application
    Filed: September 18, 2017
    Publication date: March 21, 2019
    Inventors: Thomas VEITCH, Farid ABRARI, Ernest ADIQUE, Paul AITCHISON, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Tibor URAC
  • Publication number: 20190078589
    Abstract: A rotor for a gas turbine engine comprises a rotor having a hub and blades around the hub, and extending from the hub to tips. The tips include first and second tip portions between their respective tip leading edge and tip trailing edge. Tips are spaced from a rotational axis of the rotor by spans. A mean span of a first tip portion of a first blade is greater than a mean span of a corresponding first tip portion of a second blade. A mean span of a second tip portion the first blade is less than a mean span of a corresponding second tip portion of the second blade.
    Type: Application
    Filed: September 13, 2017
    Publication date: March 14, 2019
    Inventors: Thomas VEITCH, Farid ABRARI, Ernest ADIQUE, Daniel FUDGE, Kari HEIKURINEN, Paul STONE, Ignatius THERATIL, Peter TOWNSEND, Tibor URAC