Abstract: An electro-hydraulic valve actuator having a modular manifold assembly with a network of channels that fluidly connect a hydraulic cylinder assembly to a hydraulic power assembly. The hydraulic cylinder assembly includes a piston rod that can directly or indirectly open or close a process valve. The hydraulic power assembly has a main pump and motor, and the manifold assembly includes a main manifold block to which is mounted the hydraulic cylinder assembly and the main pump and motor. The main manifold block has pluggable channel ports that can be unplugged to provide fluid communication with corresponding channel ports of at least one auxiliary manifold block that can be mounted to and integrated with the main manifold block. The at least one auxiliary manifold block has either a second pump and motor or a manual override pump.

Abstract: A valve actuator control system, and a related manifold. The control system includes a pneumatic directional valve operable to move the actuator. The manifold has multiple internal channels and is mountable to the pneumatic directional valve in alternative connections so that one internal channel of the manifold is active and the others are non-active, so that the manifold and pneumatic directional valve can provide operability of the actuator in a plurality of different fail modes.

Abstract: A fluid-powered actuator comprises a cylindrical body having a base proximate one extremity and a head proximate another extremity, a piston-rod assembly and a sensor module made of a removable cover and a position sensor. The piston-rod assembly is slidably mounted inside the cylindrical body. The base is provided with an opening adapted to accommodate the sensor therethrough. In operation, the cover seals the opening. The position sensor is mounted to an internal face of the cover so that the position sensor is operatively located inside the cylindrical body when the cover is in place. The position sensor is operative to measure a position of the piston-rod assembly. A sensor module adapted to sealably close the opening in the base comprises the position sensor mounted to an internal face of a cover structure. In operation, the position sensor is operatively located inside the actuator when the cover structure closes the opening.