Patents by Inventor Daniel Gorman

Daniel Gorman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7413778
    Abstract: A method for applying a NiAl based bond coat and a diffusion aluminide coating to a metal substrate comprises, in part, coating a portion of the external surface of the superalloy substrate, by physical vapor deposition with a layer of a NiAl based metal alloy, wherein the deposited NiAl based metal alloy includes a controlled amount of about 6 to 25 weight percent aluminum, wherein the deposited aluminum level of the NiAl based metal alloy is controlled to be about 50-100% of its final level after aluminizing to form a coated external portion; and subsequently, simultaneously aluminizing the coated external portion and a different surface of the superalloy substrate.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: August 19, 2008
    Assignee: General Electric Company
    Inventors: Mark Daniel Gorman, Brett Allen Boutwell, Robert George Zimmerman, Jr.
  • Publication number: 20080166499
    Abstract: In accordance with an embodiment of the invention, a thermal barrier coating for inclusion in a thermal barrier coating system is provided. The thermal barrier coating comprises a compound having a rhombohedral phase. In accordance with another embodiment of the invention, a thermal barrier coating is provided that comprises a compound having the formula of: A4B3O12, wherein A is at least one rare earth element; and B is selected from the group consisting of Zr, Hf and mixtures thereof.
    Type: Application
    Filed: September 5, 2007
    Publication date: July 10, 2008
    Inventors: Brett Allen Rohrer Boutwell, Ramgopal Darolia, Curtis Alan Johnson, Irene Spitsberg, Mark Daniel Gorman, Yan Gao
  • Publication number: 20080160201
    Abstract: In accordance with an embodiment of the invention, an article is provided. The article comprises a substrate comprised of silicon containing material, an environmental barrier coating (EBC) overlying the substrate and a thermal barrier coating (TBC) on the environmental barrier coating. The thermal barrier coating comprising a compound having a rhombohedral phase.
    Type: Application
    Filed: September 5, 2007
    Publication date: July 3, 2008
    Inventors: Brett Allen Rohrer Boutwell, Irene Spitsberg, Christine Govern, Bangalore A. Nagaraj, Brian Thomas Hazel, Ramgopal Darolia, Curtis Alan Johnson, Yan Gao, Mark Daniel Gorman
  • Publication number: 20080138647
    Abstract: A coating process and system suitable for use on components subjected to high temperatures. The coating system includes an overlay coating of predominantly B2 phase rhodium aluminide (RhAl) intermetallic compound containing about 25 to about 90 atomic percent rhodium, about 10 to about 60 atomic percent aluminum, optionally up to a combined total of about 25 atomic percent of one or more platinum group metals chosen from the group consisting of platinum, palladium, ruthenium, and iridium, and up to about 20 atomic percent of the base metal and alloying constituents of the substrate. The RhAl intermetallic coating may serve as an environmental coating, a diffusion barrier layer for an overlying environmental coating, or both, with or without an outer ceramic coating.
    Type: Application
    Filed: December 8, 2006
    Publication date: June 12, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Liang Jiang, Michael Francis Xavier Gigliotti, Mark Daniel Gorman, Ramgopal Darolia
  • Publication number: 20080131720
    Abstract: A coating process and system for an article having a substrate formed of a metal alloy that is prone to the formation of a secondary reaction zone (SRZ). The coating system includes an aluminum-containing overlay coating and a stabilizing layer between the overlay coating and the substrate. The overlay coating contains aluminum in an amount greater by atomic percent than the metal alloy of the substrate, such that there is a tendency for aluminum to diffuse from the overlay coating into the substrate. The stabilizing layer is predominantly or entirely formed of at least one platinum group metal (PGM), namely, platinum, rhodium, iridium, and/or palladium. The stabilizing layer is sufficient to inhibit diffusion of aluminum from the overlay coating into the substrate so that the substrate remains essentially free of an SRZ that would be deleterious to the mechanical properties of the alloy.
    Type: Application
    Filed: November 30, 2006
    Publication date: June 5, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Mark Daniel Gorman, Brian Thomas Hazel, Brett Allen Rohrer Boutwell, Ramgopal Darolia
  • Patent number: 7378159
    Abstract: A protected article has a substrate and a protective structure overlying a surface of the substrate. The protective structure includes a protective layer overlying the surface of the substrate and having an aluminum content greater than that of the substrate, and a bond-coat layer of a bond-coat-layer metal. The bond-coat-layer metal has a bond-coat initial composition having at least about 60 percent by weight platinum, rhodium, palladium, or combinations thereof. There may be a diffusion-barrier layer between the surface of the substrate and the protective layer, and there may be a ceramic thermal barrier coating overlying the bond-coat layer.
    Type: Grant
    Filed: August 20, 2004
    Date of Patent: May 27, 2008
    Assignee: General Electric Company
    Inventors: Mark Daniel Gorman, Ramgopal Darolia
  • Publication number: 20080113095
    Abstract: A process for protecting a thermal barrier coating (TBC) on a component used in a high-temperature environment, such as the hot section of a gas turbine engine. The process applies a protective film on the surface of the TBC to resist infiltration of contaminants such as CMAS that can melt and infiltrate the TBC to cause spallation. The process generally entails applying to the TBC surface a metal composition containing at least one metal whose oxide resists infiltration of CMAS into the TBC. The metal composition is applied so as to form a metal film on the TBC surface and optionally to infiltrate porosity within the TBC beneath its surface. The metal composition is then converted to form an oxide film, with at least a portion of the oxide film forming a surface deposit on the TBC surface.
    Type: Application
    Filed: November 30, 2005
    Publication date: May 15, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Mark Daniel Gorman, Bangalore Aswatha Nagaraj, Robert Edward Schafrik
  • Publication number: 20080102306
    Abstract: A modified platinum group metal coating composition comprising a phase having a solid solution face-centered cubic (fcc) crystal structure, rich in platinum group materials. In order to be effective, the platinum group metal coating material was modified based on the chemical composition and chemical activity of the substrate material. The platinum group metal coating material was modified to include, in solid solution, elements of the superalloy substrate, specifically nickel (Ni) and cobalt (Co). Depending on the substrate material, the modified platinum group metal coating material may not even include Ni or Co, but may be modified to include amounts of different elements that are consistent with the chemical composition of the substrate. The modified platinum metal coating material also includes aluminum (Al). The composition may include small amounts of a second phase isolated within the fcc phase matrix.
    Type: Application
    Filed: October 27, 2006
    Publication date: May 1, 2008
    Applicant: General Electric Company
    Inventors: Mark Daniel Gorman, Romgopal Darolia, Liang Jiang, Michael Gigliotti
  • Patent number: 7364807
    Abstract: In accordance with an embodiment of the invention, an article is provided. The article comprises a substrate comprised of silicon containing material, an environmental barrier coating (EBC) overlying the substrate and a thermal barrier coating (TBC) on the environmental barrier coating. The thermal barrier coating comprising a compound having a rhombohedral phase.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: April 29, 2008
    Assignee: General Electric Company
    Inventors: Brett Allen Rohrer Boutwell, Irene Spitsberg, Christine Govern, Bangalore A. Nagaraj, Brian Thomas Hazel, Ramgopal Darolia, Curtis Alan Johnson, Yan Gao, Mark Daniel Gorman
  • Patent number: 7364802
    Abstract: Ceramic compositions comprising at least about 91 mole % zirconia and up to about 9 mole % of a stabilizer component comprising a first metal oxide having selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof. This stabilizer component further comprises a second metal oxide of a trivalent metal atom selected from the group consisting of lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, and mixtures thereof. These ceramic compositions are useful in preparing thermal barrier coatings having reduced thermal conductivity for the metal substrate of articles that operate at, or are exposed to, high temperatures.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: April 29, 2008
    Assignee: General Electric Company
    Inventors: Irene Spitsberg, Venkat Subramanian Venkataramani, Brett Allen Boutwell, Mark Daniel Gorman, Robert William Bruce
  • Publication number: 20080090993
    Abstract: CTLA-8 related antigens from mammals, reagents related thereto including purified proteins, specific antibodies, and nucleic acids encoding said antigens. Methods of using said reagents and diagnostic kits are also provided.
    Type: Application
    Filed: December 7, 2007
    Publication date: April 17, 2008
    Inventors: Daniel Gorman, J. Bazan, Robert Kastelein, Gerard Zurawski
  • Patent number: 7357958
    Abstract: Methods for depositing an overlay coating on articles intended for use in hostile thermal environments. The coating has a predominantly gamma prime-phase nickel aluminide (Ni3Al) composition suitable for use as an environmental coating and as a bond coat of a thermal barrier coating system. The coating further contains at least one platinum group metal, preferably chromium, optionally one or more reactive elements, and optionally silicon. The coating is deposited by a process that entails forming a platinum group metal layer and at least one separate layer of other constituents of the coating, and then performing a diffusion heat treatment to yield the coating.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: April 15, 2008
    Assignee: General Electric Company
    Inventors: Ramgopal Darolia, Brett Allen Rohrer Boutwell, Mark Daniel Gorman
  • Publication number: 20080085262
    Abstract: CTLA-8 related antigens from mammals, reagents related thereto including purified proteins, specific antibodies, and nucleic acids encoding said antigens. Methods of using said reagents and diagnostic kits are also provided.
    Type: Application
    Filed: December 7, 2007
    Publication date: April 10, 2008
    Inventors: Daniel Gorman, J. Bazan, Robert Kastelein, Gerard Zurawski
  • Patent number: 7351482
    Abstract: Zirconia-containing ceramic compositions that are capable of providing thermal barrier coatings wherein the zirconia is stabilized in the cubic crystalline phase. These compositions comprise at least about 50 mole % zirconia and a stabilizing amount up to about 49 mole % of a stabilizer component comprising: (1) a first metal oxide selected from the group consisting of ytterbia, neodymia, mixtures of ytterbia and neodymia, mixtures of ytterbia and lanthana, mixtures of neodymia and lanthana, and mixtures of ytterbia, neodymia and lanthana in an amount of from about 5 to about 49 mole % of the composition; and (2) a second metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof in an amount of about 4 mole % or less of the composition. The ceramic composition further comprises one or more of a third metal oxide selected from the group consisting of: (a) hafnia in an amount from about 0.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: April 1, 2008
    Assignee: General Electric Company
    Inventors: Brett Allen Boutwell, Mark Daniel Gorman, Irene Spitsberg, Ramgopal Darolia, Robert William Bruce, Venkat Subramaniam Venkataramani
  • Publication number: 20080045698
    Abstract: Nucleic acids encoding mammalian, e.g., primate, receptors, purified receptor proteins and fragments thereof Antibodies, both polyconal and monoclonal, are also provided. Methods of using the compositions for both diagnostic and therapeutic utilities are described.
    Type: Application
    Filed: July 27, 2007
    Publication date: February 21, 2008
    Inventor: Daniel Gorman
  • Publication number: 20080044432
    Abstract: Nucleic acids encoding mammalian, e.g., primate, receptors, purified receptor proteins and fragments thereof. Antibodies, both polyclonal and monoclonal, are also provided. Methods of using the compositions for both diagnostic and therapeutic utilities are described.
    Type: Application
    Filed: July 27, 2007
    Publication date: February 21, 2008
    Inventor: Daniel Gorman
  • Patent number: 7208232
    Abstract: A coating suitable for use as an environmentally-protective coating on surfaces of components used in hostile thermal environments, including the turbine, combustor and augmentor sections of a gas turbine engine. The coating is used in a coating system deposited on a substrate formed of a superalloy material. The coating contacts a surface of the superalloy substrate and is formed of a coating material having a tensile strength of more than 50% of the superalloy material. The coating material is predominantly at least one metal chosen from the group consisting of platinum, rhodium, palladium, and iridium, and has sufficient strength to significantly contribute to the strength of the component on which the coating is deposited.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: April 24, 2007
    Assignee: General Electric Company
    Inventors: Mark Daniel Gorman, Ramgopal Darolia
  • Publication number: 20070065918
    Abstract: CTLA-8 related antigens from mammals, reagents related thereto including purified proteins, specific antibodies, and nucleic acids encoding said antigens. Methods of using said reagents and diagnostic kits are also provided.
    Type: Application
    Filed: November 27, 2006
    Publication date: March 22, 2007
    Inventors: Daniel Gorman, J. Bazan, Robert Kastelein, Gerard Zurawski
  • Patent number: 7186092
    Abstract: A turbine airfoil having an improved impact and erosion resistance. The airfoil comprises: (a) a base segment having an impact resistant leading edge section proximate to the leading edge comprising a material having having a yield strength of least about 250 ksi and an elongation percentage of about 12% or less; and (b) an erosion resistant coating overlaying the base segment at least in the leading and trailing edge portions of the pressure side, the erosion resistant coating comprising at least one ceramic layer having at least one of the following properties: (1) an erosion value of at least about 200 g. of erodent to cause a thickness loss of about 15–20 microns; (2) an erosion volume loss value (V) of about 1.9 or less as defined by the equation V=H?0.18×E0.75×F?1.65 where H is hardness, E is elastic modulus and F is fracture toughness; and (3) an F value of at least about 1.5 MPa*m1/2.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: March 6, 2007
    Assignee: General Electric Company
    Inventors: Robert William Bruce, Jerry Donald Schell, Mark Daniel Gorman
  • Publication number: 20060225161
    Abstract: A novel inbred maize line designated PHADP and seed, plants and plant parts thereof. Methods for producing a maize plant that comprise crossing inbred maize line PHADP with another maize plant. Methods for producing a maize plant containing in its genetic material one or more traits introgressed into PHADP through backcross conversion and/or transformation, and to the maize seed, plant and plant part produced thereby. Hybrid maize seed, plant or plant part produced by crossing the inbred line PHADP or an introgressed trait conversion of PHADP with another maize line. Inbred maize lines derived from inbred maize line PHADP, methods for producing other inbred maize lines derived from inbred maize line PHADP and the inbred maize lines and their parts derived by the use of those methods.
    Type: Application
    Filed: June 21, 2006
    Publication date: October 5, 2006
    Inventors: Charles Cunnyngham, Daniel Gorman