Patents by Inventor Daniel J. Hoffman

Daniel J. Hoffman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260081107
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.
    Type: Application
    Filed: August 20, 2025
    Publication date: March 19, 2026
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Randy Heckman, Victor Brouk, Daniel J. Hoffman
  • Patent number: 12505980
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.
    Type: Grant
    Filed: May 17, 2023
    Date of Patent: December 23, 2025
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Randy Heckman, Victor Brouk, Daniel J. Hoffman
  • Publication number: 20250316451
    Abstract: This disclosure describes systems, methods, and apparatus for controlling ion energy in a plasma processing chamber. In particular, a system for plasma processing includes a plasma processing chamber, a plasma source coupled to the plasma processing chamber, a plasma power supply coupled to the plasma source that is configured to apply power to the plasma processing chamber in periodic pulse envelopes to control a density of a plasma in the plasma processing chamber, and a support within the plasma processing chamber to support a substrate. A bias supply is configured to provide a modified periodic voltage function to the substrate support within each of the periodic pulse envelopes to control an energy of ions impacting the substrate support in the plasma processing chamber.
    Type: Application
    Filed: December 10, 2024
    Publication date: October 9, 2025
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter, Dmitri Kovalevskii
  • Patent number: 12354836
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheath(s) proximate to the bias electrodes.
    Type: Grant
    Filed: March 1, 2023
    Date of Patent: July 8, 2025
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Publication number: 20250166957
    Abstract: Systems, methods and apparatus for applying a periodic voltage function are disclosed. An exemplary method comprises applying a modified periodic voltage function to an electrical node and monitoring the modified periodic voltage function over multiple cycles to monitor a relationship dV 0 dt - I c C 1 = D to represent a status of a plasma process or the plasma processing chamber, where Ic represents a controllable ion compensation current, D is a unitless value, dV0/dT represents a portion of the modified periodic voltage function that includes a negative voltage ramp, and C1 is an effective capacitance including a capacitance of a substrate support.
    Type: Application
    Filed: October 23, 2024
    Publication date: May 22, 2025
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 12154759
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.
    Type: Grant
    Filed: June 6, 2023
    Date of Patent: November 26, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 12142452
    Abstract: Systems, methods and apparatus for applying a periodic voltage function are disclosed. An exemplary method comprises applying a modified periodic voltage function to an electrical node and monitoring the modified periodic voltage function over multiple cycles to monitor a relationship d ? V 0 dt - I c C 1 = D to represent a status of a plasma process or the plasma processing chamber, where Ic represents a controllable ion compensation current, D is a unitless value, d ? V 0 dT represents a portion of the modified periodic voltage function that includes a negative voltage ramp, and C1 is an effective capacitance including a capacitance of a substrate support.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: November 12, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 11978611
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, a first power supply coupled to a second node, a first switch that couples the second node to the first node, and responsive to the first switch being closed, a peak voltage is applied at the first node. The apparatus also includes a second switch that couples a third node to the first node, and responsive to the second switch being closed, a voltage step is applied at the first node. In addition, a second power supply is coupled to the first node to produce a ramped voltage at the first node.
    Type: Grant
    Filed: May 17, 2023
    Date of Patent: May 7, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Randy Heckman, Victor Brouk, Daniel J. Hoffman
  • Publication number: 20240071721
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheath(s) proximate to the bias electrodes.
    Type: Application
    Filed: March 1, 2023
    Publication date: February 29, 2024
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Publication number: 20230377839
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.
    Type: Application
    Filed: May 17, 2023
    Publication date: November 23, 2023
    Inventors: Daniel Carter, Randy Heckman, Victor Brouk, Daniel J. Hoffman
  • Publication number: 20230377840
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, a first power supply coupled to a second node, a first switch that couples the second node to the first node, and responsive to the first switch being closed, a peak voltage is applied at the first node. The apparatus also includes a second switch that couples a third node to the first node, and responsive to the second switch being closed, a voltage step is applied at the first node. In addition, a second power supply is coupled to the first node to produce a ramped voltage at the first node.
    Type: Application
    Filed: May 17, 2023
    Publication date: November 23, 2023
    Inventors: Daniel Carter, Randy Heckman, Victor Brouk, Daniel J. Hoffman
  • Publication number: 20230369016
    Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.
    Type: Application
    Filed: June 6, 2023
    Publication date: November 16, 2023
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 11615941
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheath(s) proximate to the bias electrodes.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: March 28, 2023
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Publication number: 20220157555
    Abstract: Systems, methods and apparatus for applying a periodic voltage function are disclosed. An exemplary method comprises applying a modified periodic voltage function to an electrical node and monitoring the modified periodic voltage function over multiple cycles to monitor a relationship d ? V 0 dt - I c C 1 = D to represent a status of a plasma process or the plasma processing chamber, where Ic represents a controllable ion compensation current, D is a unitless value, d ? V 0 dT represents a portion of the modified periodic voltage function that includes a negative voltage ramp, and C1 is an effective capacitance including a capacitance of a substrate support.
    Type: Application
    Filed: November 17, 2021
    Publication date: May 19, 2022
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 11189454
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: November 30, 2021
    Assignee: AES Global Holdings, PTE. LTD.
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Publication number: 20210359339
    Abstract: The disclosure provides a solid-state battery including a cathode comprising a lithium-based conducting material having a porosity less than or equal to 6% and a surface roughness of equal to or less than 300 nm. The solid-state battery may also include an anode and a solid electrolyte between the cathode and the anode.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 18, 2021
    Inventors: Sally S. Lou, Daniel J. Hoffman, Juchuan Li
  • Publication number: 20210327679
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Application
    Filed: April 30, 2021
    Publication date: October 21, 2021
    Inventors: Daniel Carter, Daniel J. Hoffman, Victor Brouk
  • Patent number: 11011349
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: May 18, 2021
    Assignee: AES GLOBAL HOLDINGS, PTE. LTD.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Patent number: 10648074
    Abstract: In a plasma enhanced physical vapor deposition of a material onto workpiece, a metal target faces the workpiece across a target-to-workpiece gap less than a diameter of the workpiece. A carrier gas is introduced into the chamber and gas pressure in the chamber is maintained above a threshold pressure at which mean free path is less than 5% of the gap. RF plasma source power from a VHF generator is applied to the target to generate a capacitively coupled plasma at the target, the VHF generator having a frequency exceeding 30 MHz. The plasma is extended across the gap to the workpiece by providing through the workpiece a first VHF ground return path at the frequency of the VHF generator.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: May 12, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Karl M. Brown, Ying Rui, John Pipitone
  • Publication number: 20200090905
    Abstract: This disclosure describes systems, methods, and apparatus for controlling ion energy in a plasma processing chamber. In particular, a system for plasma processing includes a plasma processing chamber, a plasma source coupled to the plasma processing chamber, a plasma power supply coupled to the plasma source that is configured to apply power to the plasma processing chamber in periodic pulse envelopes to control a density of a plasma in the plasma processing chamber, and a support within the plasma processing chamber to support a substrate. A bias supply is configured to provide a modified periodic voltage function to the substrate support within each of the periodic pulse envelopes to control an energy of ions impacting the substrate support in the plasma processing chamber.
    Type: Application
    Filed: August 30, 2019
    Publication date: March 19, 2020
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter, Dmitri Kovalevskii