Patents by Inventor Daniel J. Hutchinson

Daniel J. Hutchinson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11813776
    Abstract: A method for removing substrate material from a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Grant
    Filed: December 8, 2021
    Date of Patent: November 14, 2023
    Assignee: PostProcess Technologies, Inc.
    Inventors: Daniel J. Hutchinson, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Yagy, Joseph M. McMahon
  • Publication number: 20230158567
    Abstract: An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.
    Type: Application
    Filed: November 17, 2022
    Publication date: May 25, 2023
    Applicant: PostProcess Technologies, Inc.
    Inventors: Nicholas Cudzilo, Jon Strible, Daniel J. Hutchinson, Marc Farfaglia
  • Patent number: 11524464
    Abstract: An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: December 13, 2022
    Assignee: PostProcess Technologies, Inc.
    Inventors: Nicholas Cudzilo, Jon Strible, Daniel J. Hutchinson, Marc Farfaglia
  • Patent number: 11358336
    Abstract: A machine for washing and removing substrate material for parts produced by a 3D printer. The machine includes a housing having a working chamber and a disposal chamber. The machine has at least one inlet in fluid communication with the working chamber. The disposal chamber is disposed adjacent to the working chamber. A dividing wall is disposed between the working chamber and the disposal chamber. A pump conveys a working fluid to the at least one inlet in the working chamber. The disposal chamber and the working chamber are disposed in fluid communication via a passageway such that working fluid passes from the working chamber to the disposal chamber. The machine may also include an ultrasonic generator for generating ultrasonic vibrations within the working chamber and a heater for warming the working fluid.
    Type: Grant
    Filed: May 16, 2017
    Date of Patent: June 14, 2022
    Assignee: PostProcess Technologies, Inc.
    Inventor: Daniel J. Hutchinson
  • Publication number: 20220097303
    Abstract: A method for removing substrate material from a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Application
    Filed: December 8, 2021
    Publication date: March 31, 2022
    Applicant: PostProcess Technologies, Inc.
    Inventors: Daniel J. Hutchinson, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Yagy, Joseph M. McMahon
  • Patent number: 11225023
    Abstract: A machine for removing substrate material from a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: January 18, 2022
    Assignee: PostProcess Technologies, Inc.
    Inventors: Daniel J. Hutchinson, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Yagy, Joseph M. McMahon
  • Publication number: 20210008808
    Abstract: An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.
    Type: Application
    Filed: September 30, 2020
    Publication date: January 14, 2021
    Inventors: Nicholas Cudzilo, Jon Strible, Daniel J. Hutchinson, Marc Farfaglia
  • Patent number: 10213959
    Abstract: A method for removing substrate material from a part produced by a 3-D printer. The method includes providing a housing having a working chamber defined therein. The method further includes providing a spray header disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. Fluid contacts a part inserted into the working chamber and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: February 26, 2019
    Assignee: Audubon Machinery Corp.
    Inventors: Joseph M. McMahon, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Yagy, Daniel J. Hutchinson
  • Patent number: 10112344
    Abstract: A machine for processing a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A support structure is disposed at the bottom of the working chamber for supporting the part. The structure has at least one opening defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then passes through the opening in the structure where it flows to the bottom of the working chamber to a fluid outlet.
    Type: Grant
    Filed: June 16, 2016
    Date of Patent: October 30, 2018
    Assignee: Audubon Machinery Corporation
    Inventors: Joseph M. McMahon, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Yagy, Daniel J. Hutchinson
  • Publication number: 20180264730
    Abstract: A machine for removing substrate material from a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Application
    Filed: May 18, 2018
    Publication date: September 20, 2018
    Inventors: Joseph M. McMahon, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Nagy, Daniel J. Hutchinson
  • Publication number: 20180264729
    Abstract: A method for removing substrate material from a part produced by a 3-D printer. The method includes providing a housing having a working chamber defined therein. The method further includes providing a spray header disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. Fluid contacts a part inserted into the working chamber and then flows to the bottom of the working chamber to a fluid outlet.
    Type: Application
    Filed: May 18, 2018
    Publication date: September 20, 2018
    Inventors: Joseph M. McMahon, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Nagy, Daniel J. Hutchinson
  • Publication number: 20180215106
    Abstract: A machine for processing a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A support structure is disposed at the bottom of the working chamber for supporting the part. The structure has at least one opening defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then passes through the opening in the structure where it flows to the bottom of the working chamber to a fluid outlet.
    Type: Application
    Filed: June 16, 2016
    Publication date: August 2, 2018
    Inventors: Joseph M. McMahon, Scott Alexander Gilmour, Adam Michael Moehlau, Joshua J. Nagy, Daniel J. Hutchinson
  • Patent number: 5561169
    Abstract: A low density RRIM/RIM article formed of rigid foamed polyurethane which has incorporated in it, hollow glass microspheres with a compressive strength greater than 4,000 psi and a maximum size of 120 microns. This low density RRIM/RIM fascia may have physical properties and continuous high gloss painted outer skin comparable to conventional RRIM/RIM products while having reduced density in comparison to such product.
    Type: Grant
    Filed: April 5, 1996
    Date of Patent: October 1, 1996
    Assignee: Conix Canada (PolyCon Division)
    Inventors: Marnie M. Allen, Aaron W. Beazley, Daniel J. Hutchinson
  • Patent number: 5532280
    Abstract: A low density RRIM/RIM article formed of rigid foamed polyurethane which has incorporated in it, hollow glass microspheres with a compressive strength greater than 4,000 psi and a maximum size of 120 microns. This low density RRIM/RIM fascia may have physical properties and continuous high gloss painted outer skin comparable to conventional RRIM/RIM products while having reduced density in comparison to such product.
    Type: Grant
    Filed: May 1, 1995
    Date of Patent: July 2, 1996
    Assignee: Conix Canada (Polycon Division)
    Inventors: Marnie M. Allen, Aaron W. Beazley, Daniel J. Hutchinson