Abstract: A motor assembly for driving a pump or rotary device features a power plane with a circular geometry to be mounted inside a space envelope having a similar circular geometry formed on an end-plate between an inner hub portion and a peripheral portion that extends circumferentially around the space envelope of the end-plate. The power plane is a multi-layer circuit board or assembly having: a power layer with higher temperature power modules for providing power to a motor, a control layer with lower temperature control electronics modules for controlling the power provided to the motor, and a thermal barrier and printed circuit board layer between the power layer and the control layer that provides electrical connection paths between the power modules of the power plane and the control electronics modules of the control layer, and also provides insulation between the power layer and the control layer.

Abstract: Apparatus is provided having a signal processor configured to: respond to stimuli caused by a vibrating machine or structure and capture a sampled data set containing information about the stimuli, including where the stimuli include at least vibration of the vibrating machine or structure; and determine wireless signaling containing a pre-selected subset of information from the sampled data set that can be provided as relevant data that includes a relevant data package/sample, the size of the relevant data package/sample, and computations upon the relevant data package/sample, based upon implementing a data interpretation algorithm that uses a wireless communication capacity or protocol for communication. The apparatus may include a data collector or sensor having the signal processor arranged therein and configured for coupling to the vibrating machine or structure to be monitored.

Abstract: A sensing module for configuring on a vibrating machine or structure, such as a pump or pump assembly is provided. The sensing module includes an outer shell configured with a recessed portion, and encapsulated electronics having a multicolored light array arranged inside the outer shell. The multicolored light array responds to signaling containing information about a condition being sensed or monitored by the sensing module and provides along a projection axis at least one beam of light containing information about the condition. The signaling is received from one or more of the other encapsulated electronics, including an accelerometer or temperature sensing device. The sensing module includes a domed lens configured in the recessed portion of the outer shell, and configured to project the at least one beam of light along the projection axis with a visibility of 360° for viewing from afar, by an observer visually monitoring the sensing module.

Abstract: The present invention provides a new and unique method and apparatus for operating and running multiple pumps in a system together at a substantially synchronous torque to achieve a desired setpoint. Each of the multiple pumps may be operated with a variable speed drive. The present invention may also take the form of the system having the multiple pumps with a system controller for operating and running the multiple pumps, a pump for operating and running in such a system, a system control module for such a system controller, as well as a pump control module for running and operating such a pump.

Abstract: A technique for determining pump flow without using traditional sensors features steps and modules for creating a calibrated power curve at closed valve conditions at several speeds; calculating coefficients from a normalized power curve based on a pump's power ratio; and solving a polynomial power equation for flow at the current operating point. The calibrated power curve may be created by increasing the speed of the pump from a minimum speed to a maximum speed and operating the pump with a closed discharge valve. This data is used to correct published performance for shutoff power and best efficiency point power at rated speed in order to determine the pump's power ratio. It is also used to accurately determine closed valve power at the current operating speed. The pump's power ratio is determined by the equation: Pratio=Pshutoff @100%/PBEP—corr.

Abstract: The present invention provides a new and unique method and apparatus for operating and running multiple pumps in a system together at a substantially synchronous torque to achieve a desired setpoint. Each of the multiple pumps may be operated with a variable speed drive. The present invention may also take the form of the system having the multiple pumps with a system controller for operating and running the multiple pumps, a pump for operating and running in such a system, a system control module for such a system controller, as well as a pump control module for running and operating such a pump.

Abstract: A technique for determining pump flow without using traditional sensors features steps and modules for creating a calibrated power curve at closed valve conditions at several speeds; calculating coefficients from a normalized power curve based on a pump's power ratio; and solving a polynomial power equation for flow at the current operating point. The calibrated power curve may be created by increasing the speed of the pump from a minimum speed to a maximum speed and operating the pump with a closed discharge valve. This data is used to correct published performance for shutoff power and best efficiency point power at rated speed in order to determine the pump's power ratio. It is also used to accurately determine closed valve power at the current operating speed. The pump's power ratio is determined by the equation: Pratio=Pshutoff @100%/PBEP—corr.

Abstract: A method and apparatus are provided for controlling the operation of a pump, such as a centrifugal pump, featuring steps of either adjusting the operation of the pump, or issues a warning to a user of the pump of an undesirable operating condition, or both, based on a comparison of an actual torque value and a corrected torque value either alone or in combination with a further step of compensating the corrected torque value based on a mechanical power offset correction. The corrected torque value may include a Best Efficiency Point (BEP) torque value and may also be compensated for based on at least the current operating speed of the pump. The pump has a controller for performing the steps of the method. The controller can compensate the corrected torque value based on the square of the speed change of the pump. The comparison may include a ratio of the actual torque value to the corrected torque value.