Abstract: A method and apparatus is disclosed for the continuous calcining of gypsum material in a high-efficiency, refractoryless kettle preferably heated by a multiple series of separate immersion tube burner coils, each coil operating within a specific calcining zone inside the kettle. The lowest, i.e., initial, burner tube coil is formed with a low profile to permit use of a small initial gypsum charge, and hence, a quick kettle start-up cycle. That low profile initial burner design also helps keep the agitator motor's load at a minimum during cycle start-up. Due to the immersion tube burner coil construction, no refractory structure for the kettle is required. Also, no separate hot pit structure is required, as the kettle is used to merely hold the material being calcined and no residual heat is present. A relatively thin kettle can be constructed, as it need only withstand relatively low operating temperatures.

Abstract: A method and apparatus is disclosed for the continuous calcining of gypsum material in a high-efficiency, refractoryless kettle preferably heated by a multiple series of separate immersion tube burner coils, each coil operating within a specific calcining zone inside the kettle. The lowest, i.e., initial, burner tube coil is formed with a low profile to permit use of a small initial gypsum charge, and hence, a quick kettle start-up cycle. That low profile initial burner design also helps keep the agitator motor's load at a minimum during cycle start-up. Due to the immersion tube burner coil construction, no refractory structure for the kettle is required. Also, no separate hot pit structure is required, as the kettle is used to merely hold the material being calcined and no residual heat is present. A relatively thin kettle can be constructed, as it need only withstand relatively low operating temperatures.