Abstract: Operating an engine includes moving a piston in a combustion chamber between a bottom dead center position and a top dead center position in an engine cycle. A fuel is injected into the combustion chamber through a plurality of sets of nozzle outlets varied set-to-set with respect to outlet size and spray angle. Spray jets of the injected fuel are propagated in an impingement-limiting fuel spray pattern that is based on the set-to-set variation in outlet size and spray angle so as to limit dissipation of heat from combustion of the injected fuel to material of the engine by way of a thermal barrier coating (TBC) upon a surface of the combustion chamber.

Abstract: A pin joint for coupling a first component with a second component is provided. The pin joint includes a shell disposed within an opening in the first component. The shell has a bore and a coupling portion. The pin joint also includes a sleeve disposed concentrically within the bore of the shell. The pin joint further includes a retainer disposed proximal to an end of the sleeve and detachably coupled to the coupling portion of the shell. The retainer is configured to axially retain the sleeve within the bore of the shell. The pint joint includes a pin received through the sleeve and the retainer. The pin is engaged with the second component.

Abstract: A pin joint for coupling a first component with a second component is provided. The pin joint includes a shell disposed within an opening in the first component. The shell has a bore and a coupling portion. The pin joint also includes a sleeve disposed concentrically within the bore of the shell. The pin joint further includes a retainer disposed proximal to an end of the sleeve and detachably coupled to the coupling portion of the shell. The retainer is configured to axially retain the sleeve within the bore of the shell. The pint joint includes a pin received through the sleeve and the retainer.

Abstract: A method of processing a metal component is provided. The method includes laser cladding at least one surface of a metal component to obtain a laser cladded metal component having a predefined hardness. The method further includes heat-treating the laser cladded metal component to reduce the predefined hardness of the laser cladded metal component for performing metal working operations thereon. The method also includes cryogenically hardening the laser cladded metal component after the heat-treatment thereof, to induce the predefined hardness to the laser cladded metal component.

Abstract: A method for applying a cladding layer to a substrate is provided. The method includes applying a cladding layer from a start position using a laser operating in a continuous mode of operation. The method also includes completing the cladding layer at a stop position that is in close proximity to the start position. The area between the start position and the stop position defines a gap. The method further includes applying the laser directly to at least the gap while operating in a pulse mode of operation and filling the gap with an overlap cladding layer using the laser operating in the continuous mode of operation.

Abstract: A pin joint for a machine is provided. The pin joint includes a housing. The pin joint further includes a pin at least partly received within the housing, the pin having an outer surface. The pin joint also includes a bearing member coupled to the housing, the bearing member having an inner surface facing the outer surface of the pin. The pin joint further includes an insert member axially retained between the bearing member and the pin, the insert member having an inner surface contacting the outer surface of the pin and an outer surface contacting the inner surface of the bearing member. The inner surface of the insert member is configured to freely rotate relative to the outer surface of the pin and the outer surface of the insert member is configured to freely rotate relative to the inner surface of the bearing member.

Abstract: A thermal spray coil, shaped and sized to be compatible with a wire arc thermal spray machine, is disclosed. The thermal spray coil includes a wire of FeAlSi material. The wire includes 0.5 to 6 percent aluminum, 4 to 7 percent silicon, and a remaining balance of iron.

Abstract: A plug assembly for masking internal threads of a base component is disclosed herein. The plug assembly includes a plug member having peripheral margin portions. The peripheral margin portion is engagable with the internal threads of the base component. The plug consists of a water-soluble material and is structured and arranged to dissolve in a water based liquid.

Abstract: A valve for use in an internal combustion engine is disclosed. The valve includes a stem connected to a fillet disposed between the stem and a seat face. A port receives the stem and accommodates a seat insert that engages the seat face when the valve is in a closed position. The seat insert is fabricated from a non-cobalt-based alloy or an iron-based alloy and the seat face is coated with a cobalt-based alloy or a nickel-based alloy. The coating may be applied using a thermal spray process, such as HVOF.

Abstract: An alloy comprising 5 at %?Al<16 at %, about 0.05 at % to 1 at % of a reactive element selected from the group consisting of Hf, Y, La, Ce, Zr, and combinations thereof, and Ni, wherein the alloy composition has a predominately ?-Ni+??-Ni3Al phase constitution.

Abstract: An alloy including: about 10 at % to about 30 at % of a Pt-group metal; less than about 23 at % Al; about 0.5 at % to about 2 at % of at least one reactive element selected from Hf, Y, La, Ce and Zr, and combinations thereof; a superalloy substrate constituent selected from the group consisting of Cr, Co, Mo, Ta, Re and combinations thereof; and Ni; wherein the Pt-group metal, Al, the reactive element and the superalloy substrate constituent are present in the alloy in a concentration to the extent that the alloy has a solely ??-Ni3Al phase constitution.

Abstract: A method for making an oxidation resistant article, including (a) depositing a layer of a Pt group metal on a substrate to form a platinized substrate; and (b) depositing on the platinized substrate layer of Pt group metal a layer of a reactive element selected from the group consisting of Hf, Y, La, Ce and Zr and combinations thereof to form a surface modified region thereon, wherein the surface modified region includes the Pt-group metal, Ni, Al and the reactive element in relative concentration to provide a ?-Ni+?-Ni3Al phase constitution.

Abstract: An alloy comprising 5 at % ?Al<16 at %, about 0.05 at % to 1 at % of a reactive element selected from the group consisting of Hf, Y, La, Ce, Zr, and combinations thereof, and Ni, wherein the alloy composition has a predominately ?-Ni+??-Ni3Al phase constitution.

Abstract: An alloy including a Pt-group metal, Ni and Al, wherein the concentration of Al is limited with respect to the concentration of Ni and the Pt-group metal such that the alloy includes substantially no ?-NiAl phase, and wherein the Pt-group metal is present in an amount sufficient to provide enhanced hot corrosion resistance.

Abstract: A method for making an oxidation resistant article, including (a) depositing a layer of a Pt group metal on a substrate to form a platinized substrate; and (b) depositing on the platinized substrate layer of Pt group metal a layer of a reactive element selected from the group consisting of Hf, Y, La, Ce and Zr and combinations thereof to form a surface modified region thereon, wherein the surface modified region includes the Pt-group metal, Ni, Al and the reactive element in relative concentration to provide a ?-Ni+??-Ni3Al phase constitution.

Abstract: A method for making an oxidation resistant article, including (a) depositing a layer of a Pt group metal on a substrate to form a platinized substrate; and (b) depositing on the platinized substrate layer of Pt group metal a layer of a reactive element selected from the group consisting of Hf, Y, La, Ce and Zr and combinations thereof to form a surface modified region thereon, wherein the surface modified region includes the Pt-group metal, Ni, Al and the reactive element in relative concentration to provide a ?-Ni+??-Ni3Al phase constitution.

Abstract: An alloy including a Pt-group metal, Ni and Al, wherein the concentration of Al is limited with respect to the concentration of Ni and the Pt-group metal such that the alloy includes substantially no ?-NiAl phase, and wherein the Pt-group metal is present in an amount sufficient to provide enhanced hot corrosion resistance.

Abstract: A ductile particle-reinforced amorphous matrix composite characterized in that ductile powder is dispersed into amorphous matrix and the mixture is plastically worked to be consolidated and a method for manufacturing the same are provided. The amorphous powder includes any alloy, which can be produced in the form of amorphous structure and which is selected from the group consisting of Ni-, Ti-, Zr-, Al-, Fe-, La-, Cu- and Mg-based alloys. The method for manufacturing a ductile particle-reinforced amorphous matrix composite, the method comprising steps of preparing a mixture consisting of amorphous powder and ductile powder, obtaining a billet by compacting the mixture in a hermetically sealing condition, and plastic working the mixture by processing the billet at the temperature in the super-cooled liquid region of the amorphous alloy.

Abstract: A ductile particle-reinforced amorphous matrix composite characterized in that ductile powder is dispersed into amorphous matrix and the mixture is plastically worked to be consolidated and a method for manufacturing the same are provided. The amorphous powder includes any alloy, which can be produced in the form of amorphous structure and which is selected from the group consisting of Ni-, Ti-, Zr-, Al-, Fe-, La-, Cu- and Mg-based alloys. The method for manufacturing a ductile particle-reinforced amorphous matrix composite, the method comprising steps of preparing a mixture consisting of amorphous powder and ductile powder, obtaining a billet by compacting the mixture in a hermetically sealing condition, and plastic working the mixture by processing the billet at the temperature in the super-cooled liquid region of the amorphous alloy.

Abstract: A one-piece, composite open-bottom casting mold with integral withdrawal section is fabricated by thermal spraying of materials compatible with and used for the continuous casting of shaped products of reactive metals and alloys such as, for example, titanium and its alloys or for the gas atomization thereof.