Abstract: Methods of manufacturing a cementitious structure, such as a structure for supporting a wind turbine, include additively printing, via an additive printing device, one or more contours that include a cementitious material so as to form a cementitious structure in a layer by layer manner such that a first portion of the plurality of contours comprises a first plurality of contour coupling features that engage with a second plurality of contour coupling features of a second portion of the plurality of contours.

Abstract: A topping cycle fuel cell unit includes a support plate having internal flow passages that extend to combustion outlets, a first electrode layer, an electrolyte layer, and a second electrode layer. The second electrode layer is configured to be coupled to another support plate of another fuel cell unit. The internal flow passages are configured to receive and direct air across the first electrolyte layer or the second electrolyte layer and to receive and direct fuel across another of the first electrolyte layer or the second electrolyte layer such that the first electrode layer, the electrolyte layer, and the second electrode layer create electric current. The internal flow passages are configured to direct at least some of the air and at least some of the fuel to the combustion outlets where the at least some air and the at least some fuel is combusted.

Abstract: A heat exchanger can include a cooling air conduit having at least one baffle, as well as a hot air conduit having at least two passes through the cooling air conduit. The heat exchanger can further include at least one perforation extending into the least one baffle. The perforation can have a passage connecting an inlet to an outlet.

Abstract: A heat exchanger includes a core defining a first passageway for a first fluid flow and a second passageway for a second fluid flow. The core includes an assembly of a plurality of unit cells coupled together. Each unit cell defines a first passageway portion within an interior volume and a second passageway portion at an exterior surface. Each unit cell includes a plurality of first openings into the interior volume and forms the second passageway in volumes between the plurality of unit cells. The assembly is shaped to combine and divide the first fluid in the first passageway portion and combine and divide the second fluid in the second passageway portion during exchange of heat between the first fluid and the second fluid. Each second passageway portion receives the second fluid from three other second passageway portions.

Abstract: A heat exchange module, a heat exchanger and a method for additively manufacturing the heat exchanger are provided. The heat exchanger includes a plurality of stacked heat exchange modules defining a flow passageway. Each heat exchange module defining a substantially curved closed geometry defining a central axis that extends along the axial direction. Each heat exchange module includes a first heat exchanging fluid inlet, a first heat exchanging fluid outlet and a plurality of heat exchange tubes fluidly coupling the first heat exchanging fluid inlet and the first heat exchanging fluid outlet. The plurality of heat exchange tubes defining a plurality of first heat exchanging fluid flow passages of equal length and a plurality of second heat exchanging fluid flow passages of equal hydraulic diameter.

Abstract: A heat exchanger is provided. The heat exchanger provides a first plurality of tubes and a second plurality of flow passages which furcate near one of the first and second manifolds into two or more furcated flow passages and subsequently converge to exit the heat exchanger. The plurality of furcated flow passages are intertwined, reducing the distance between flow passages containing each fluid therebetween to improve thermal transfer. Further, the furcations create changes of direction of the fluid to re-establish new thermal boundary layers within the flow passages to further reduce resistance to thermal transfer.

Abstract: A heat exchanger is provided. The heat exchanger (40) provides a first plurality of tubes (50) and a second plurality of flow passages (52) which furcate near one of the first (42) and second (44) manifolds into two or more furcated flow passages and subsequently converge to exit the heat exchanger. The plurality of furcated flow passages are intertwined, reducing the distance between flow passages (50,52) containing each fluid therebetween to improve thermal transfer. Further, the furcations create changes of direction of the fluid to re-establish new thermal boundary layers within the flow passages to further reduce resistance to thermal transfer.

Abstract: A component formed by an additive manufacturing process includes a body and a first vibration damper. The body is formed from an additive manufacturing material, and defines at least a first cavity completely enclosed within the body. The first vibration damper is disposed within the first cavity. The first vibration damper includes a flowable medium and a first solidified element formed from the additive manufacturing material. The flowable medium surrounds the first solidified element.

Abstract: A heat exchanger includes an airfoil configured to be positioned in a coolant stream. The airfoil includes a pressure sidewall and a suction sidewall coupled to the pressure sidewall. The suction sidewall and the pressure sidewall define a leading edge and a trailing edge opposite the leading edge. The leading edge defines an impingement zone wherein the coolant stream is configured to impinge the airfoil. The heat exchanger also includes at least one channel defined within the airfoil between the pressure sidewall and the suction sidewall. The at least one channel is at least partially defined within the impingement zone proximate the leading edge.

Abstract: A heat exchanger is provided that can include furcating unit cells coupled with each other. Each of the unit cells can be elongated along an axis and include a sidewall that defines annular ring openings on opposite ends of the unit cell along the axis. The sidewall also can define undulating annular rings between the annular ring openings and axially separated from each other along the axis. The sidewall can further define angled openings into the unit cell both above and below each of the undulating annular rings. At least a first opening of the annular ring openings and the angled openings can be configured to be an inlet to receive a first fluid into the unit cell and at least a second opening of the annular ring openings and the angled openings configured to be an outlet through which the first fluid exits the unit cell.

Abstract: A unit cell structure is provided. The unit cell structure includes a first section and a second section. The first section defines a first load path and includes a first plurality of first unit cells joined together. The second section defines a second load path separate from the first load path and includes a second plurality of second unit cells joined together, each second unit cell of the second plurality of second unit cells nested within and spaced apart from each first unit cell of the first plurality of first unit cells of the first section.

Abstract: A heat exchanger includes an airfoil configured to be positioned in a coolant stream. The airfoil includes a pressure sidewall and a suction sidewall coupled to the pressure sidewall. The suction sidewall and the pressure sidewall define a leading edge and a trailing edge opposite the leading edge. The leading edge defines an impingement zone wherein the coolant stream is configured to impinge the airfoil. The heat exchanger also includes at least one channel defined within the airfoil between the pressure sidewall and the suction sidewall. The at least one channel is at least partially defined within the impingement zone proximate the leading edge.

Abstract: A recuperator includes a monolithic heat exchanger core having a first side proximal to a combustor inlet and a turbine outlet, and a second side that includes an exhaust outlet. A compressed air inlet is located on the second side, and a compressed air outlet is located on the first side. The compressed air outlet supplies air to a combustor. A first plurality of passageways connects the compressed air inlet to the compressed air outlet. A turbine exhaust inlet is located on the first side, and a turbine exhaust outlet is located on the second side. A second plurality of passageways connects the turbine exhaust inlet to the turbine exhaust outlet. The first and second plurality of passageways are defined by parting plates that extend radially outward in a spiral pattern that maintains a substantially equal distance between adjacent parting plates.

Abstract: A powder removal system includes a plurality of tubes including upstream and downstream ends, a manifold fluidly coupled to the tubes, and a pressurized air supply fluidly coupled to the manifold supplying pressurized air to the tubes via the manifold. The downstream ends of the tubes are inserted into a plurality of channels partially filled with powder.

Abstract: A cooling assembly includes walls extending around and defining an enclosed vapor chamber that holds a working fluid. An interior porous wick structure is disposed inside the chamber and lines interior surfaces of the walls. The wick structure includes pores that hold a liquid phase of the working fluid. The cooling assembly also includes an exterior porous wick structure lining exterior surfaces of the walls outside of the vapor chamber. The exterior wick structure includes pores that hold a liquid phase of a cooling fluid outside the vapor chamber. The interior wick structure holds the liquid working fluid until heat from an external heat source vaporizes the working fluid inside the vapor chamber. The exterior wick structure holds the liquid fluid outside the vapor chamber until heat from inside the vapor chamber vaporizes the liquid cooling fluid in the exterior wick structure for transferring heat away from the heat source.

Abstract: A cooling assembly includes walls extending around and defining an enclosed vapor chamber that holds a working fluid. An interior porous wick structure is disposed inside the chamber and lines interior surfaces of the walls. The wick structure includes pores that hold a liquid phase of the working fluid. The cooling assembly also includes an exterior porous wick structure lining exterior surfaces of the walls outside of the vapor chamber. The exterior wick structure includes pores that hold a liquid phase of a cooling fluid outside the vapor chamber. The interior wick structure holds the liquid working fluid until heat from an external heat source vaporizes the working fluid inside the vapor chamber. The exterior wick structure holds the liquid fluid outside the vapor chamber until heat from inside the vapor chamber vaporizes the liquid cooling fluid in the exterior wick structure for transferring heat away from the heat source.

Abstract: A heat exchanger includes a core defining a first passageway configured for a first fluid to flow through and a second passageway configured for a second fluid to flow through. The core includes a plurality of unit cells coupled together. Each unit cell of the plurality of unit cells includes a sidewall at least partly defining a first passageway portion, a second passageway portion, a plurality of first openings for the first fluid to flow through, and a plurality of second openings for the second fluid to flow through. Each unit cell of the plurality of unit cells is configured to enable the first fluid to combine and divide in the first passageway portion. Each unit cell is further configured to enable the second fluid to combine and divide in the second passageway portion.

Abstract: A topping cycle fuel cell unit includes a support plate having internal flow passages that extend to combustion outlets, a first electrode layer, an electrolyte layer, and a second electrode layer. The second electrode layer is configured to be coupled to another support plate of another fuel cell unit. The internal flow passages are configured to receive and direct air across the first electrolyte layer or the second electrolyte layer and to receive and direct fuel across another of the first electrolyte layer or the second electrolyte layer such that the first electrode layer, the electrolyte layer, and the second electrode layer create electric current. The internal flow passages are configured to direct at least some of the air and at least some of the fuel to the combustion outlets where the at least some air and the at least some fuel is combusted.

Abstract: A component is provided. The component includes a structure including a plurality of unit cells joined together, each unit cell of the plurality of unit cells having a mass density substantially similar to the mass density of every other unit cell of the plurality of unit cells. The plurality of unit cells includes a first portion of unit cells having a characteristic dimension and a first portion average stiffness, the characteristic dimension of the first portion of unit cells having a first value. The plurality of unit cells also includes a second portion of unit cells having the characteristic dimension and a second portion average stiffness, the characteristic dimension of the second portion of unit cells having a second value different from the first value, wherein the second portion average stiffness differs from the first portion average stiffness.

Abstract: A controller for use in an additive manufacturing system including a consolidation device configured to consolidate material is provided. The controller is configured to receive a build file for a component including a plurality of build layers, wherein each build layer includes a component outer perimeter, at least one build layer generating function, at least one generating function variable, and at least one generating function constant. The controller is configured to generate at least one control signal to control a power output throughout at least one scan path of the consolidation device across the material for each build layer of the plurality of build layers, the at least one scan path generated based at least partially on the component outer perimeter, the at least one generating function, the at least one generating function variable, and the at least one generating function constant for each build layer.