Patents by Inventor Daniel Kerr
Daniel Kerr has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20110175255Abstract: An apparatus configured to form masonry siding products is provided. The apparatus includes a mold having a mold cavity and a plurality of retention assemblies positioned within the mold. The plurality of retention assemblies are configured to form a temporary retaining force between the retention assemblies and a nail strip as castable material enters the mold cavity.Type: ApplicationFiled: January 14, 2011Publication date: July 21, 2011Inventors: Daryl Paul Wernette, Douglas M. McCaskey, Daniel Kerr
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Publication number: 20080102584Abstract: A thermally conductive structure for a semiconductor integrated circuit and a method for making the structure. The structure comprises one or more vertical and/or horizontal thermally conductive elements disposed proximate a device for improving thermal conductivity from the device to a substrate of the integrated circuit. In one embodiment a heat sink is affixed to the integrated circuit for heat flow from the integrated circuit. The method comprises forming openings in material layers overlying the semiconductor substrate, wherein the openings are disposed proximate the device and extend to the substrate. A thermally conductive material is formed in the openings to provide a thermal path from the device to the substrate.Type: ApplicationFiled: January 3, 2008Publication date: May 1, 2008Applicant: Agere Systems Inc.Inventors: Daniel Kerr, Alan Chen, Edward Martin, Amal Hamad, William Russell
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Publication number: 20070212873Abstract: A semiconductor manufacturing method comprises forming a leveling guard ring defining an interior area into which are fabricated one or more devices. In certain embodiments two or more matched devices, such as in a common centroid layout, are fabricated in the interior area. The guard ring is formed on at least one particular layer for a particular processing step. By the guard ring overwhelming the effect of local features' elevation differences, photoresist thereafter applied consequently has a more uniform height across the interior area, resulting in more uniform devices. In some embodiments, a plurality of guard rings enclosing respective arrays of matched devices are arranged over the surface of a semiconductor wafer, spaced apart so as to be not local to one another. Based on the equalizing effect by each of the guard rings, the respective devices arranged in the interior areas are more evenly matched to equivalent devices in far-spaced guard rings. Thus, both local and global matching are achieved.Type: ApplicationFiled: May 15, 2007Publication date: September 13, 2007Inventors: Daniel Kerr, Roscoe Luce, Michele Jamison, Alan Chen, William Russell
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Publication number: 20070161173Abstract: A BiCMOS method for forming bipolar junction transistors and CMOS devices in a substrate. To avoid erosion of the bipolar junction transistor material layers, gate spacers for the CMOS devices are formed while a bipolar junction transistor photoresist layer is in place. The photoresist layer is used for etching the emitter polysilicon layer (for single polysilicon layer bipolar junction transistors) or for etching the base polysilicon layer (for double polysilicon layer bipolar junction transistors) prior to gate spacer etch.Type: ApplicationFiled: December 15, 2006Publication date: July 12, 2007Inventors: Daniel Kerr, Mamata Patnaik, Mario Pita, Venkat Raghavan, Alan Chen
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Publication number: 20070069295Abstract: A BiCMOS method for forming bipolar junction transistors and CMOS devices in a substrate. To avoid erosion of the bipolar junction transistor material layers, gate spacers for the CMOS devices are formed while a bipolar junction transistor photoresist layer is in place. The photoresist layer is used for etching the emitter polysilicon layer (for single polysilicon layer bipolar junction transistors) or for etching the base polysilicon layer (for double polysilicon layer bipolar junction transistors) prior to gate spacer etch.Type: ApplicationFiled: September 28, 2005Publication date: March 29, 2007Inventors: Daniel Kerr, Mamata Patnaik, Mario Pita, Venkat Raghavan, Alan Chen
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Publication number: 20070069250Abstract: An integrated circuit having an n-channel MOSFET device and a JFET device. The integrated circuit includes a semiconductor layer having an upper surface, an MOS transistor device formed in a doped well of a first conductivity type extending from the semiconductor upper surface and a JFET device. The JFET device includes a channel region in the semiconductor layer spaced from, and having a peak concentration positioned a predetermined distance below, the upper surface. An associated method of manufacturing includes introducing p-type dopant into the semiconductor surface to form a p-well in which the NMOS device is formed and a source and a drain of the JFET device. N-type dopant is introduced into the semiconductor surface to form an n-type region of the NMOS device below the p-well and a gate region of the JFET device.Type: ApplicationFiled: September 28, 2005Publication date: March 29, 2007Inventors: Alan Chen, Daniel Dolan, David Kelly, Daniel Kerr, Stephen Kuehne
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Publication number: 20070037395Abstract: A method of preventing formation of stringers adjacent a side of a CMOS gate stack during the deposition of mask and poly layers for the formation of a base and emitter of a bi-polar device on a CMOS integrated circuit wafer. The stringers are formed by incomplete removal of a hard mask layer over an emitter poly layer over a nitride mask layer. The method includes overetching the hard mask layer with a first etchant having a higher selectivity for the emitter poly material than for the material of the hard mask, determining an end point for the overetching step by detection of nitride in the etchant and applying a poly etchant that is selective with respect to nitride to remove any residual emitter poly.Type: ApplicationFiled: August 10, 2005Publication date: February 15, 2007Inventors: Milton Beachy, Thomas Esry, Daniel Kerr, Thomas Oberdick, Mario Pita
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Publication number: 20060252215Abstract: A process for forming bipolar junction transistors having a plurality of different collector doping densities on a semiconductor substrate and an integrated circuit comprising bipolar junction transistors having a plurality of different collector doping densities. A first group of the transistors are formed during formation of a triple well for use in providing triple well isolation for complementary metal oxide semiconductor field effect transistors also formed on the semiconductor substrate. Additional bipolar junction transistors with different collector doping densities are formed during a second doping step after forming a gate stack for the field effect transistors. Implant doping through bipolar transistor emitter windows forms bipolar transistors having different doping densities than the previously formed bipolar transistors.Type: ApplicationFiled: July 18, 2006Publication date: November 9, 2006Inventors: Daniel Kerr, Michael Carroll, Amal Hamad, Thiet Lai, Roger Key
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Publication number: 20060087401Abstract: A resistor formed on a material layer of a semiconductor integrated circuit and a method for forming the resistor. The resistor comprises a region of resistive material with a plurality of conductive contacts or plugs in electrical contact with and extending away from the resistive material. A first and a second interconnect line are formed overlying the plugs and in conductive contact with one or more of the plurality of plugs, such that a portion of the resistive material between the first and the second interconnect lines provides a desired resistance. According to a method of the present invention, the plurality of conductive contacts are formed using a first photolithographic mask and the first and the second interconnect lines are formed using a second photolithographic mask. The desired resistance is changed by modifying the first or the second mask such that one or more dimensions of a region of the resistive material between the first and the second interconnect lines is altered.Type: ApplicationFiled: September 29, 2004Publication date: April 27, 2006Inventors: Daniel Kerr, Roger Key, Bradley Albers, William Russell, Alan Chen
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Publication number: 20060065936Abstract: A process for forming bipolar junction transistors having a plurality of different collector doping densities on a semiconductor substrate and an integrated circuit comprising bipolar junction transistors having a plurality of different collector doping densities. A first group of the transistors are formed during formation of a triple well for use in providing triple well isolation for complementary metal oxide semiconductor field effect transistors also formed on the semiconductor substrate. Additional bipolar junction transistors with different collector doping densities are formed during a second doping step after forming a gate stack for the field effect transistors. Implant doping through bipolar transistor emitter windows forms bipolar transistors having different doping densities than the previously formed bipolar transistors.Type: ApplicationFiled: September 29, 2004Publication date: March 30, 2006Inventors: Daniel Kerr, Michael Carroll, Amal Hamad, Thiet Lai, Roger Key
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Publication number: 20060063282Abstract: A method and apparatus for identifying crystal defects in emitter-base junctions of NPN bipolar transistors uses a test structure having an NP junction that can be inspected using passive voltage contrast. The test structure eliminates the collector of the transistor and simulates only the emitter and base. Eliminating the collector removes an NP junction between collector and substrate of a wafer allowing charge to flow from the substrate to emitter if the emitter-base junction is defective since only one NP junction exists in the test structure. In one embodiment, the test structures are located between dies on a wafer and may be formed in groups of several thousand.Type: ApplicationFiled: September 22, 2004Publication date: March 23, 2006Inventors: Bradley Albers, Thomas Esry, Daniel Kerr, Edward Martin, Oliver Patterson
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Publication number: 20060057840Abstract: A semiconductor manufacturing method comprises forming a leveling guard ring defining an interior area into which are fabricated one or more devices. In certain embodiments two or more matched devices, such as in a common centroid layout, are fabricated in the interior area. The guard ring is formed on at least one particular layer for a particular processing step. By the guard ring overwhelming the effect of local features' elevation differences, photoresist thereafter applied consequently has a more uniform height across the interior area, resulting in more uniform devices. In some embodiments, a plurality of guard rings enclosing respective arrays of matched devices are arranged over the surface of a semiconductor wafer, spaced apart so as to be not local to one another. Based on the equalizing effect by each of the guard rings, the respective devices arranged in the interior areas are more evenly matched to equivalent devices in far-spaced guard rings. Thus, both local and global matching are achieved.Type: ApplicationFiled: September 14, 2004Publication date: March 16, 2006Inventors: Daniel Kerr, Roscoe Luce, Michele Jamison, Alan Chen, William Russell
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Publication number: 20060021439Abstract: Apparatus and method are provided for in-situ measurement of vibrational energy applied to a wafer in a process bath of a vibrational cleaning system. The apparatus may be made up of a test wafer comprising an array of pressure sensing elements disposed thereon for monitoring power level variation of a time-varying pressure wave. The time-varying pressure wave is indicative of vibrational energy that would be applied to a wafer in the process bath in the position of the test wafer.Type: ApplicationFiled: July 29, 2004Publication date: February 2, 2006Inventors: Daniel Kerr, Alan Olds, Bradley Deselms, Dennis Biondi, William Russell
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Publication number: 20050167801Abstract: A thermally conductive structure for a semiconductor integrated circuit and a method for making the structure. The structure comprises one or more vertical and/or horizontal thermally conductive elements disposed proximate a device for improving thermal conductivity from the device to a substrate of the integrated circuit. In one embodiment a heat sink is affixed to the integrated circuit for heat flow from the integrated circuit. The method comprises forming openings in material layers overlying the semiconductor substrate, wherein the openings are disposed proximate the device and extend to the substrate. A thermally conductive material is formed in the openings to provide a thermal path from the device to the substrate.Type: ApplicationFiled: September 30, 2004Publication date: August 4, 2005Inventors: Daniel Kerr, Alan Chen, Edward Martin, Amal Hamad, William Russell
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Publication number: 20050098852Abstract: A process for forming an emitter for a bipolar junction transistor and a bipolar junction transistor formed according to the process. In one embodiment, the bipolar junction transistor comprises in stacked relation a collector, an intrinsic base, an extrinsic base and an emitter. The emitter is formed by defining an opening in material layers forming the extrinsic base and selectively depositing silicon in the opening. The silicon is doped in situ or by an implant process. In another embodiment lacking an extrinsic base the opening is formed in dielectric material layers overlying the intrinsic base.Type: ApplicationFiled: September 29, 2004Publication date: May 12, 2005Inventors: Daniel Kerr, Michael Carroll, Robert Jones, William Russell, Alan Chen