Abstract: The application includes various embodiments of devices and methods for mounting a motor within an image forming apparatus. The motor is mounted on a frame and positioned to engage and drive a component within the image forming apparatus. In one embodiment, the component is an imaging unit. The frame includes an opening to receive the motor. A locating member is attached to the frame and extends into the opening to contact the motor and provide accurate positioning for engagement with the component. The locating ring provides for a press fit with lower forces. Additional fasteners may fixedly connect the motor to the frame and maintain the accurate positioning provided by the locating member.

Abstract: A method and apparatus for moving media through an image forming device using a roller having a recessed kick area is described herein. The roller includes a contact surface having a first radius that extends 360° around the roller. The roller also includes at least one recess that extends inwardly from the contact surface along a sector of the roller, where a bottom surface of the recess has a second radius less than the first radius. As a result, along the sector of the roller having the recess, the width of the contact surface is less than the width of the roller. The recess comprises at least one kick surface on one end of the recess. As the roller rotates, the kick surface kicks a trailing edge of media exiting the exit roller system into a desired bin of the image forming device.

Abstract: A media stack height sensor in an image forming apparatus with a flag arm that is in contact with a top surface a media stack. The arm is coupled to a flag characterized by varying transmissivity. The flag is moveable by the flag arm so that as the position of the arm changes in relation to the stack height, a different portion of the flag is positioned between a transmitter and receiver of an optical sensor disposed within the body of the image forming apparatus. The flag accordingly reduces the amount of optical energy received by the receiver. The receiver output signal indicates the height of the media stack. The flag also includes features that further limit light transmission to the receiver to provide discrete stack height indications such as low, empty, full, or intermediate states.

Abstract: An exit roll for use in an image forming device. The exit roll may include a body and a kicker section each configured to mount to a shaft. The kicker section may include a plurality of fingers spaced around the periphery. Each of the fingers may include a first section that is substantially parallel to the shaft, and a second section that extends outward way from the shaft. The fingers may be flexible in an upwards and downwards direction into and away from the shaft. The exit roll is constructed to move media sheets out of the exit port and away from the image forming device.

Abstract: A removable media tray for an image forming apparatus includes a housing, an exit port in the housing, a primary media stack, and a multi-purpose tray (MPT) input. Within the tray are first and second pick mechanisms operative to select a media sheet from the primary stack or MPT stack, respectively, and move the media sheet to the image forming apparatus through the exit port. A motor is disposed within the tray housing, and first and second drive assemblies operatively connect the motor to the first and second pick mechanisms, respectively. The motor drives the first pick mechanism forward by rotating in one direction, and drives the second pick mechanism forward by rotating in the opposite direction. A media sensor in the exit port senses media sheets from a variety of sources, including the primary media stack, the MPT stack, a duplex return path, or a large-capacity media sheet supply.

Abstract: A clutch adapted for use to move media in an image forming apparatus having an independently rotatable first race, an independently rotatable second race, and an open central section within the interior of the first and second races. The clutch has a bearing movable between an engaged position in simultaneously contact with the first and second races to transmit a rotational torque from the first race to the second race and a second disengaged position moveable through the open central section. During torque transmission, the bearing simultaneously engages one of a plurality of spaced-apart fins disposed around the open central section on the first race and one of a plurality of spaced-apart catches on the second race disposed outside of the plurality of fins.

Abstract: A door assembly movably positioned to a body of an image forming device. The door assembly includes a first frame and a second frame. The first frame is movably attached to the body, and the second frame is movably attached to the first frame. The movable connections between the frames and the main body cause accurate locating of a photoconductive member mounted on the door assembly within the body. In one embodiment, a contour surface within the body contacts the second frame to locate the second frame within the body. Methods of moving the door assembly are also disclosed including moving the door assembly from an open orientation that is spaced from the body, to a closed orientation that is in proximity to the body. The movement of the door assembly causes interaction between the frames and the body to accurately locate the second frame.

Abstract: A method and apparatus for limiting the height of media inserted into a media tray of an image forming apparatus 10 while also allowing for the inserted media to expand due to changing environmental conditions is described herein. An exemplary stack height limiting system comprises an elongated arm with a striking end spaced from a control end, where the arm is movable between first and second positions. A limiter positioned relative to the arm defines the first position, where the striking end is spaced from the bottom surface of the tray by a first gap. As media disposed in the tray expands beyond the first gap, the expanding media moves the arm to form a second, greater distance between the striking end and the bottom surface of the tray. As a result, pinch points between the first end and the media are avoided.

Abstract: An image forming device in a color printer or the like includes duplex printing. Multiple media sheets are moved through a media path which includes a primary path and a duplex path. Various parameters of the image forming device control the interpage gap between sheets. Parameters include peek-a-boo duplexing, sharing of motors within the drive rollers, and sharing of power supplies.

Abstract: The present invention is directed to a device having an arm and a sensor that can differentiate two events. The arm is pivotally mounted to move in different directions upon the occurrence of different events. A section of the arm includes a trigger section having an unequal distribution of a sensed characteristic. A first event moves the arm in a first direction that is sensed by the sensor in a first manner. A second event moves the arm in a second direction that is sensed by the sensor in a second manner. The sensor signals a controller that oversees the image forming process. Methods of operating the arm and sensor are disclosed for detecting the two separate events, and signaling the controller accordingly.

Abstract: By controlling all motors so that they all decelerate at substantially the same rate, buckling of media in a media handling system is substantially eliminated on shutdown. Preferably, the deceleration rate of the highest inertia motor is used as the common deceleration rate.

Abstract: An arm that directs media sheets along multiple paper paths of an image forming device. The arm is mounted to pivot when contacted by the media sheet to direct the sheets along the proper media paths, and divert the sheets from entering the improper media paths. A sensor positioned adjacent to the arm senses movement of the arm to determine the location and timing of the media sheets as they move along the paper paths. Sensor is operatively connected to a controller which tracks the movement of the media sheets through the image forming apparatus. The arm may further be positioned to determine the orientation of an internal part. The arm moves between first and second orientations depending upon the position of the internal part. The position of the arm is again determined by the sensor. The invention further includes methods of moving the position of the arm to determine the location of the media sheets and/or the orientation of the internal part.

Abstract: A substrate inverter, comprising: an inversion channel having an input path having an input nip and output path having an output nip; input drive means for driving a substrate into the inversion channel means in an initial incoming direction so that a leading edge and trailing edge of the substrate pass by the input nip until the trailing edge of substrate reaches a first position in the inversion channel; output drive means for driving the substrate out of the inversion channel in an output direction generally opposite the initial incoming direction; the output drive means includes a nip for engaging the leading edge of the substrate when the substrate is in the first position; a Controller, responsive to the output drive means, for adjusting speed of the output drive means so that substrate is driven a first speed until the trailing edge of substrate reaches a second position in the inversion channel, and second speed when the trailing edge passes the second position or stop.

Abstract: By controlling all motors so that they all decelerate at substantially the same rate, buckling of media in a media handling system is substantially eliminated on shutdown. Preferably, the deceleration rate of the highest inertia motor is used as the common deceleration rate.

Abstract: A substrate inverter, comprising: an inversion channel having an input path having an input nip and output path having an output nip; input drive means for driving a substrate into said inversion channel means in an initial incoming direction so that a leading edge and trailing edge of said substrate pass by said input nip until said trailing edge of substrate reaches a first position in said inversion channel; output drive means for driving said substrate out of said inversion channel in an output direction generally opposite said initial incoming direction; said output drive means includes a xnip for engaging said leading edge of said substrate when said substrate is in said first position; a Controller, responsive to said output drive means, for adjusting speed of said output drive means so that substrate is driven a first speed until said trailing edge of substrate reaches a second position in said inversion channel, and second speed when said trailing edge passes said second position.

Abstract: An inverter for reversing the orientation of a moving sheet includes a drive roller and an idler roller in circumferential contact in at least two positions, with a nip defined in each position.

Abstract: A sheet transporting device assembly, such as a idler mounting assembly, of an image forming device has a frame portion attachably detachable to a guide member. The frame portion has at least one opening able to receive at least one idler roll. Each idler roll is rotatably attached to a shaft. The shaft is moveably attached to the frame by an attachment structure. The idler mounting assembly is pivotably and precisely aligned with the outer mainframe so that the components of the outer frame and the idler mounting assembly are aligned, and further allows the user to gain access the space around the guide member and between the idler rolls and drive rolls of the outer frame.

Abstract: A drive belt system comprises a drive belt that is conductive. The drive belt system further comprises ground coupling means, such as a conductive brush or rubbing material, arranged for coupling the drive belt to ground. As a result, arcing in the drive belt system is reduced.

Abstract: A feed out controller controls the feed out of a receiving substrate from an inverting station. Sensors mounted in the transfer station assist the feed out controller in determining the required adjustments to feed out. In a duplex copy mode, first and second receiving substrates are transported along a transport path. Feeding out the receiving substrate from the inverter station is adjusted based on a determined relationship between the trailing edge of the first receiving substrate and the leading edge of the second receiving substrate at the registration station and the inverting station. The stop time of the inverting roller is adjusted based the determined relationship. The feed out controller determines the trailing edge/leading edge relationships and then monitors the relationships during the print run.

Abstract: A low cost, modular, top adjustable slitter/perforator accessory for a machine that feeds paper to an output station is disclosed. The slitter/perforator is positioned just prior to the output station and when actuated places desired combinations of slits and/or perforations in paper passing through it. The accessory allows infinite location adjustments of slits and/or perforations along the width of paper by an operator while the machine continues to transport the paper. The slitter/perforator is automatically shut off when paper is directed to the machine's finisher.