Patents by Inventor Daniel Luch

Daniel Luch has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7868249
    Abstract: This invention comprises deposition of thin film photovoltaic junctions on metal substrates which can be heat treated following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation an interconnection substrate structure is produced in a continuous roll-to-roll fashion. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials since it does not have to endure high temperature exposure. Cells comprising the metal foil supported photovoltaic junctions are then laminated to the interconnection substrate structure. Conductive interconnections are deposited to complete the array. The conductive interconnections can be accomplished with a separately prepared interconnection component.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: January 11, 2011
    Inventor: Daniel Luch
  • Patent number: 7851700
    Abstract: This invention comprises deposition of thin film photovoltaic junctions on metal substrates which can be heat treated following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation an interconnection substrate structure is produced in a continuous roll-to-roll fashion. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials since it does not have to endure high temperature exposure. Cells comprising the metal foil supported photovoltaic junctions are then laminated to the interconnection substrate structure. Conductive interconnections are deposited to complete the array. The conductive interconnections can be accomplished with a separately prepared interconnection component.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: December 14, 2010
    Inventor: Daniel Luch
  • Publication number: 20100269902
    Abstract: An interconnected arrangement of photovoltaic cells is achieved using laminating current collector electrodes. The electrodes comprise a pattern of conductive material extending over a first surface of sheetlike substrate material. The first surface comprises material having adhesive affinity for a selected conductive surface. Application of the electrode to the selected conductive surface brings the first surface of the sheetlike substrate into adhesive contact with the conductive surface and simultaneously brings the conductive surface into firm contact with the conductive material extending over first surface of the sheetlike substrate. Use of the laminating current collector electrodes allows facile and continuous production of expansive area interconnected photovoltaic arrays.
    Type: Application
    Filed: June 29, 2010
    Publication date: October 28, 2010
    Inventors: Daniel Luch, Daniel Randolph Luch
  • Publication number: 20100229942
    Abstract: This invention comprises manufacture of photovoltaic cells by deposition of thin film photovoltaic junctions on metal foil substrates. The photovoltaic junctions may be heat treated if appropriate following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation, an interconnection substrate structure is provided, optionally in a continuous fashion. Multiple photovoltaic cells are then laminated to the interconnection substrate structure and conductive joining methods are employed to complete the array. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials employing optimal processing unique to polymeric materials. Furthermore, the photovoltaic junction and its metal foil support can be produced in bulk without the need to use the expensive and intricate material removal operations currently taught in the art to achieve series interconnections.
    Type: Application
    Filed: May 4, 2010
    Publication date: September 16, 2010
    Inventor: Daniel Luch
  • Publication number: 20100224230
    Abstract: An interconnected arrangement of photovoltaic cells is achieved using laminating current collector electrodes. The electrodes comprise a pattern of conductive material extending over a first surface of sheetlike substrate material. The first surface comprises material having adhesive affinity for a selected conductive surface. Application of the electrode to the selected conductive surface brings the first surface of the sheetlike substrate into adhesive contact with the conductive surface and simultaneously brings the conductive surface into firm contact with the conductive material extending over first surface of the sheetlike substrate. Use of the laminating current collector electrodes allows facile and continuous production of expansive area interconnected photovoltaic arrays.
    Type: Application
    Filed: March 31, 2010
    Publication date: September 9, 2010
    Inventors: Daniel Luch, Daniel Randolph Luch
  • Publication number: 20100218824
    Abstract: This invention comprises manufacture of photovoltaic cells by deposition of thin film photovoltaic junctions on metal foil substrates. The photovoltaic junctions may be heat treated if appropriate following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation, an interconnection substrate structure is provided, optionally in a continuous fashion. Multiple photovoltaic cells are then laminated to the interconnection substrate structure and conductive joining methods are employed to complete the array. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials employing optimal processing unique to polymeric materials. Furthermore, the photovoltaic junction and its metal foil support can be produced in bulk without the need to use the expensive and intricate material removal operations currently taught in the art to achieve series interconnections.
    Type: Application
    Filed: May 3, 2010
    Publication date: September 2, 2010
    Inventor: Daniel Luch
  • Publication number: 20100193367
    Abstract: This invention involves unique electroplated items comprising electrically conductive polymers. In addition, novel processing is taught to facilitate continuous production of electrically treated items. Many embodiments employ directly electroplateable resins for particular advantage. Unique methods of establishing electroplated electrical connections are taught.
    Type: Application
    Filed: January 5, 2010
    Publication date: August 5, 2010
    Inventor: Daniel Luch
  • Publication number: 20100156723
    Abstract: The invention is to novel electrical connections between an electrical device such as a chip and an antenna. The connections are achieved by electrodeposition of metals to achieve electrical communication between the leads of the device and the antenna. The antenna can be formed by electrodeposition simultaneously with creation of the electrical connection. The connection technology is very suitable for continuous production of components for wireless applications such as RFID labels and tags.
    Type: Application
    Filed: March 23, 2007
    Publication date: June 24, 2010
    Inventor: Daniel Luch
  • Patent number: 7732243
    Abstract: This invention comprises manufacture of photovoltaic cells by deposition of thin film photovoltaic junctions on metal foil substrates. The photovoltaic junctions may be heat treated if appropriate following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation, an interconnection substrate structure is provided, optionally in a continuous fashion. Multiple photovoltaic cells are then laminated to the interconnection substrate structure and conductive joining methods are employed to complete the array. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials employing optimal processing unique to polymeric materials. Furthermore, the photovoltaic junction and its metal foil support can be produced in bulk without the need to use the expensive and intricate material removal operations currently taught in the art to achieve series interconnections.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: June 8, 2010
    Inventor: Daniel Luch
  • Publication number: 20100108118
    Abstract: Unique mounting structures and installation methods for arrays of photovoltaic modules are disclosed. These structures and methods allow for simple, inexpensive and facile production of expansive area solar energy collection facilities.
    Type: Application
    Filed: November 3, 2009
    Publication date: May 6, 2010
    Inventor: Daniel Luch
  • Patent number: 7635810
    Abstract: A interconnected arrangement of photovoltaic cells is readily and efficiently achieved by using a unique interconnecting strap. The strap comprises electrically conductive fingers which contact the top light incident surface of a first cell and extend to an interconnect region of the strap. The interconnect region may include through holes which allow electrical communication between top and bottom surfaces of the interconnect region. In one embodiment, the electrically conductive surface of the fingers is in electrical communication with an electrically conductive surface formed on the opposite side of the strap through the through holes of the interconnect region. The interconnection strap may comprise a laminating film to facilitate manufacture and assembly of the interconnected arrangement.
    Type: Grant
    Filed: April 13, 2006
    Date of Patent: December 22, 2009
    Inventor: Daniel Luch
  • Publication number: 20090293941
    Abstract: The patent teaches an installation suitable for expansive surface area photovoltaic modules. Installation structure comprises conducting rails functioning as a power conduits to convey power from expansive modules. Multiple modules may be mounted on the installation structure in a parallel or series arrangement. The high current carrying capacity rails minimize power loss in conveyance of power. Module installation and electrical connections are accomplished in a facile fashion using mechanical fasteners to thereby simplify and reduce installation cost associated with production of large photovoltaic generating facilities.
    Type: Application
    Filed: June 2, 2008
    Publication date: December 3, 2009
    Inventor: Daniel Luch
  • Publication number: 20090223552
    Abstract: This invention comprises deposition of thin film photovoltaic junctions on metal substrates which can be heat treated following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation an interconnection substrate structure is produced in a continuous roll-to-roll fashion. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials since it does not have to endure high temperature exposure. Cells comprising the metal foil supported photovoltaic junctions are then laminated to the interconnection substrate structure. Conductive interconnections are deposited to complete the array. The conductive interconnections can be accomplished with a separately prepared interconnection component.
    Type: Application
    Filed: March 2, 2009
    Publication date: September 10, 2009
    Inventor: Daniel Luch
  • Patent number: 7564409
    Abstract: The invention is to novel articles and methods useful in the mass production of wireless communication devices. Methods and structures to achieve combining of electrical devices such as chips with antennas are disclosed.
    Type: Grant
    Filed: March 23, 2007
    Date of Patent: July 21, 2009
    Assignee: Ertek Inc.
    Inventor: Daniel Luch
  • Publication number: 20090173374
    Abstract: The invention teaches novel structure and methods for producing electrical current collectors and electrical interconnection structure. Such articles find particular use in facile production of modular arrays of photovoltaic cells. The current collector and interconnecting structures may be initially produced separately from the photovoltaic cells thereby allowing the use of unique materials and manufacture. Subsequent combination of the structures with photovoltaic cells allows facile and efficient completion of modular arrays. Methods for combining the collector and interconnection structures with cells and final interconnecting into modular arrays are taught.
    Type: Application
    Filed: March 4, 2009
    Publication date: July 9, 2009
    Inventor: Daniel Luch
  • Publication number: 20090169722
    Abstract: The invention teaches novel structure and methods for producing electrical current collectors and electrical interconnection structure. Such articles find particular use in facile production of modular arrays of photovoltaic cells. The current collector and interconnecting structures may be initially produced separately from the photovoltaic cells thereby allowing the use of unique materials and manufacture. Subsequent combination of the structures with photovoltaic cells allows facile and efficient completion of modular arrays. Methods for combining the collector and interconnection structures with cells and final interconnecting into modular arrays are taught.
    Type: Application
    Filed: March 3, 2009
    Publication date: July 2, 2009
    Inventor: Daniel Luch
  • Publication number: 20090145551
    Abstract: This invention comprises deposition of thin film photovoltaic junctions on metal substrates which can be heat treated following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation an interconnection substrate structure is produced in a continuous roll-to-roll fashion. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials since it does not have to endure high temperature exposure. Cells comprising the metal foil supported photovoltaic junctions are then laminated to the interconnection substrate structure. Conductive interconnections are deposited to complete the array. The conductive interconnections can be accomplished with a separately prepared interconnection component.
    Type: Application
    Filed: February 4, 2009
    Publication date: June 11, 2009
    Inventor: Daniel Luch
  • Publication number: 20090107538
    Abstract: An interconnected arrangement of photovoltaic cells is achieved using laminating current collector electrodes. The electrodes comprises a pattern of conductive material extending over a first surface of sheetlike substrate material. The first surface comprises material having adhesive affinity for a selected conductive surface. Application of the electrode to the selected conductive surface brings the first surface of the sheetlike substrate into adhesive contact with the conductive surface and simultaneously brings the conductive surface into firm contact with the conductive material extending over first surface of the sheetlike substrate. Use of the laminating current collector electrodes allows facile and continuous production of expansive area interconnected photovoltaic arrays.
    Type: Application
    Filed: October 29, 2007
    Publication date: April 30, 2009
    Inventor: Daniel Luch
  • Publication number: 20090111206
    Abstract: The invention teaches novel structure and methods for producing electrical current collectors and electrical interconnection structure. Such articles find particular use in facile production of modular arrays of photovoltaic cells. The current collector and interconnecting structures may be initially produced separately from the photovoltaic cells thereby allowing the use of unique materials and manufacture. Subsequent combination of the structures with photovoltaic cells allows facile and efficient completion of modular arrays.
    Type: Application
    Filed: November 5, 2008
    Publication date: April 30, 2009
    Inventor: Daniel Luch
  • Patent number: 7507903
    Abstract: This invention comprises deposition of thin film photovoltaic junctions on metal substrates which can be heat treated following deposition in a continuous fashion without deterioration of the metal support structure. In a separate operation an interconnection substrate structure is produced in a continuous roll-to-roll fashion. In this way the interconnection substrate structure can be uniquely formulated from polymer-based materials since it does not have to endure high temperature exposure. Cells comprising the metal foil supported photovoltaic junctions are then laminated to the interconnection substrate structure. Conductive interconnections are deposited to complete the array. The conductive interconnections can be accomplished with a separately prepared interconnection component.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: March 24, 2009
    Inventor: Daniel Luch