Abstract: A ratchet wrench is provided having a flexible ring forming the head where the flexible ring may have serrations on its inner surface and forms a free end having a pawl thereon. The flexible ring is formed as one piece with the handle of the wrench. Upon tightening, the flexible ring will tighten down on a fastener and upon a non-tightening rotation, the pawl will ratchet against the corners of the fastener according to the self energizing geometry of the wrench where an arc is provided on a shoe of the handle which is eccentric to the arc of the flexible ring. In an embodiment, a gear insert is provided within the flexible ring for engagement with the fastener, torquing and ratcheting of the flexible ring being relative to the gear insert. In an embodiment, the a insert may be provided that has a substantially smooth outer surface including circumferential engagement features for engaging a substantially smooth facing surface of the flexible ring.

Abstract: A molded tool structure has a non-metallic body and a continuous band of flexible and resilient non-metallic material encompassing the body and bonded to its exterior surface. The body may be a tool or a tool part. Also, the body may have one or more metal inserts insert molded therein, in which case there is a band encompassing each such insert. In one embodiment the body is a socket with inserts at both ends and in another embodiment the body is a driver shank with a double-ended screwdriver bit having a Phillips tip insert molded in the body and a flat-blade tip projecting from the body. The tool structure is molded by placing the flexible and resilient band or bands in a mold cavity, the body material being injected into the cavity so that it flows inside the band or bands and forces each band against the mold at the peripheral of the cavity. Any inserts are positioned in the cavity on suitable fixtures inside the bands so that the material flows between the bands and the inserts.

Abstract: A drive tool is shiftable between locking and releasing configurations relative to an associated tool, the drive tool including a lock member moveable between a locking position and a release position relative to the associated tool, an actuator member moveable between a locking condition and a releasing condition, and coupling structure interconnecting the actuator member and the lock member. The lock member is tiltable to a latching condition which prevents its movement to its release position. In one embodiment the coupling structure is substantially rigid so that the lock member and the actuator move in substantially the same direction, and in another embodiment the coupling structure is flexible and resilient. The coupling structure may be fixedly coupled to the actuator member or may be loosely coupled thereto and biased to a rest condition.

Abstract: An insulating hand tool has an elongated shank injection molded of a high-strength, electrically insulating material, such as glass-reinforced nylon, and a handle formed of an electrically insulating material. The handle and the shank may be molded together in a unitary, one-piece construction, or the handle end of the shank may be press-fitted in an axial bore in one end of the handle or the shank may be insert molded into the handle. The working end of the shank is adapted to carry a working tip or a socket, either of which may be insert molded in the working end of the shank or may be press-fitted in an axial bore therein. The socket may form a nut driver or define a receptacle to removably receive a working tip. The working tip may be a commercially-available, double-ended bit, with a Phillips tip at one end embedded in the shank.

Abstract: A battery pack has a housing with a plug portion mateably receivable in a socket of a battery-powered power hand tool on which the battery back is designed to be mounted. The battery pack also has a connector cable with a connector plug at its distal end mateably receivable in the tool socket so that the battery pack can be disposed remotely from the tool. The battery pack can be mounted on tools with which it does not mate by use of an adapter having a plug portion mateably receivable in the tool socket, and an adapter socket mateably receiving the battery pack plug portion. Multiple battery packs may be interconnected on a wearable carrier and connected to the tool by a cable with a plug connector.

Abstract: A multiple-use battery pack system includes a battery pack housing enclosing a lead-acid battery and a post portion projecting from the housing and adapted to be plugged into a cavity in an associated cordless power hand tool. First terminals on the post portion connect the battery to the tool circuitry when the post portion is plugged into the tool. When used for powering other loads, the post portion is plugged into a receptacle in an adapter housing, in which position either the first terminals or, alternatively, second terminals on the battery pack housing connect the battery to jumper cables on the adapter housing. Latch mechanisms on the battery pack housing cooperate with keepers on the associated hand tool for latching the battery pack in place thereon.

Abstract: A drive tool is shiftable between locking and releasing configurations relative to an associated tool, the drive tool including a lock member moveable between a locking position and a release position relative to the associated tool, an actuator member moveable between a locking condition and a releasing condition, and coupling structure interconnecting the actuator member and the lock member. The lock member is tiltable to a latching condition which prevents its movement to its release position. In one embodiment the coupling structure is substantially rigid so that the lock member and the actuator move in substantially the same direction, and in another embodiment the coupling structure is flexible and resilient. The coupling structure may be fixedly coupled to the actuator member or may be loosely coupled thereto and biased to a rest condition.

Abstract: A battery pack has a housing with a plug portion mateably receivable in a socket of a battery-powered power hand tool on which the battery back is designed to be mounted. The battery pack also has a connector cable with a connector plug at its distal end mateably receivable in the tool socket so that the battery pack can be disposed remotely from the tool. The battery pack can be mounted on tools with which it does not mate by use of an adapter having a plug portion mateably receivable in the tool socket, and an adapter socket mateably receiving the battery pack plug portion. Multiple battery packs may be interconnected on a wearable carrier and connected to the tool by a cable with a plug connector.

Abstract: A composite box end wrench has a non-metallic body including a handle portion and at least one head portion which defines a fastener-receiving opening therethrough. The wrench includes strengthening and/or retaining structure which strengthens the head portion and can change the failure mode to confine wrench parts in the event of failure. In one embodiment each head portion has a fastener-engaging member insert molded therein along with a reinforcing plate which encircles the member and preferably extends slightly into the handle portion. The reinforcing structure could alternatively be a band extending the length of the wrench and encircling the fastener-engaging member (or members in a double-ended wrench). In a ratcheting version of the wrench the non-metallic body may be split lengthwise into two parts, each of which has reinforcing structure embedded therein, the fastener-engaging member being a ratchet gear which, along with an associated pawl, is disposed between the body parts.

Abstract: A composite box end wrench has a non-metallic body including a handle portion and at least one head portion which defines a fastener-receiving opening therethrough. The wrench includes strengthening and/or retaining structure which strengthens the head portion and can change the failure mode to confine wrench parts in the event of failure. In one embodiment each head portion has a fastener-engaging member insert molded therein along with a reinforcing plate which encircles the member and preferably extends slightly into the handle portion. The reinforcing structure could alternatively be a band extending the length of the wrench and encircling the fastener-engaging member (or members in a double-ended wrench). In a ratcheting version of the wrench the non-metallic body may be split lengthwise into two parts, each of which has reinforcing structure embedded therein, the fastener-engaging member being a ratchet gear which, along with an associated pawl, is disposed between the body parts.

Abstract: A charging circuit for a lead-acid battery pack includes a sacrificial battery with a voltage less than that required to charge the lead-acid battery and connected across the input terminals of a power converter, which boosts the sacrificial battery voltage to an output voltage sufficient to charge the battery pack. A processor operating under stored program control is connected across the lead-acid battery and monitors its voltage and produces an output signal when the voltage drops below a predetermined level, for triggering the power converter to apply its boosted voltage to the lead-acid battery for charging.

Abstract: A keeper battery pack includes a housing incorporating an array of series-connected alkaline battery cells coupled to a cable extending outside the housing and terminating in a quick-connect connector plug adapted to plug into the charger port of a portable lead-acid battery power pack ofthe type used for jump-starting automotive vehicles. The keeper pack is portable and can maintain the charge on the battery power pack during extended periods of non-use, such as during storage, transportation and the like.

Abstract: A protective housing for a jump-starting battery pack includes a flexible sheet of multi-layered, electrically insulating fabric material including inner and outer nylon layers and a foam padding layer sandwiched therebetween adapted to be folded around the case of a battery pack positioned in the middle of the sheet and held closed by Velcro-type closures. Retaining straps secure the battery pack in place, one of the straps having stacks of secured-together folds positioned on opposite sides of the case to provide supports on which the connector clamps of the battery pack jumper cables can be clamped, with the cables projecting from the open top of the housing to serve as handles.

Abstract: A ratchet wrench is provided which includes a handle having an exterior surface, a head coupled to the handle, a rotatable gear disposed in the head and having ratchet teeth, and a rotatable pawl moveable between a first pawl position in which the pawl is engaged with the gear to allow rotation of the gear in a first direction and substantially prevent rotation of the gear in a second direction and a second pawl position in which the pawl is engaged with the gear to allow rotation of the gear in the second direction and substantially prevent rotation of the gear in the first direction. The wrench includes an elongated rotatable rod disposed in the handle having an actuator disposed at a first end of the rod and inclined with respect to the axis of the rod, the rod being rotatable from a first rod position wherein the actuator biases the pawl to the first pawl position and to a second rod position wherein the actuator biases the pawl to the second pawl position.

Abstract: A portable battery jump start unit includes a portable, plastic, clamshell-type housing including a box-like open-top base and a box-like, open-bottom cover hingedly connected together for movement between open and closed conditions. A lead-acid battery is disposed in the housing, along with a state-of-charge monitoring circuit connected to the battery terminals and including a visible indicator viewable through an aperture in the housing. Cables are connected to the battery terminals and respectively extend through openings formed by cooperating notches in the mating edges of the base and cover, the cables respectively having clamp connectors at their distal ends which can be clamped onto posts projecting laterally outwardly from the sides of the base. A charger jack in the base is connected to the battery terminals for receiving a charger connector.

Abstract: A socket tool has an elongated body with driving and driven inserts, respectively, embedded in the opposite ends thereof, the inserts being flush with or recessed inwardly from the ends of the body. The inserts may be knurled around all or a portion of the outer surfaces thereof. Metal or non-metallic annular reinforcing members encircle at least one of the inserts. In one embodiment the reinforcement is a non-metallic sleeve which encircles the body along its entire length, and which may have end flanges overlapping the ends of the body. In other embodiments the reinforcement is entirely embedded in the body and in contact with the inner end surface and/or the peripheral side surface of at least one insert. In one embodiment the reinforcement extends from the insert to the outer surface of the body.

Abstract: A hand tool has an elongated shank with a handle at one end and a bit holder at the other end, the bit holder including a cylindrical body having a distal end surface and an axis, the body having an axial bore formed in the end surface of non-circular transverse cross section and terminating at an inner end surface. A neodymium permanent magnet is freely received in the bore and retained against the inner end surface by a thin circular retainer, formed of metal or plastic, which is interference-fitted in the bore. Both flat, disk-like and concave, bowl-shaped retainers are disclosed. A shock-absorbing cushion may be disposed between the magnet and the inner end surface of the bore. A bit formed of magnetizable material is mateably received in a socket portion of the bore and retained in place by the magnet. The portion of the bore receiving the magnet may have a different cross section from the socket portion. The magnet may be disposed in an encapsulation which interference fits in the bore.

Abstract: A hand tool has an elongated shank with a handle at one end and a bit holder at the other end, the bit holder including a cylindrical body having a distal end surface and an axis, the body having an axial bore formed in the end surface of non-circular transverse cross section and terminating at an inner end surface. A neodymium permanent magnet is freely received in the bore and retained against the inner end surface by a thin circular retainer, formed of metal or plastic, which is interference-fitted in the bore. Both flat, disk-like and concave, bowl-shaped retainers are disclosed. A shock-absorbing cushion may be disposed between the magnet and the inner end surface of the bore. A bit formed of magnetizable material is mateably received in a socket portion of the bore and retained in place by the magnet. The portion of the bore receiving the magnet may have a different cross section from the socket portion. The magnet may be disposed in an encapsulation which interference fits in the bore.