Patents by Inventor Daniel Mercer

Daniel Mercer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12382971
    Abstract: A gravity fed smoker includes a smoking enclosure and an external stack. The stack is double walled with an inner wall, and an outer wall. A vented cooling space exists between the inner wall and the outer wall. An inner chamber of the external stack includes a fire box with a fire grate and a feed hopper positioned above the fire box. A smoke tunnel with a series of openings for releasing smoke into the smoking enclosure extends along the bottom of the food smoking enclosure and is connected to the external fire box at one end. Fuel, including charcoal, lump coal, or wood pellets, is loaded into the feed hopper. As the fuel burns on the fire grate and turns to ashes, the fuel is fed from the hopper onto the fire grate by gravity. A fan and dampers controls air flow through the fire grate and into the smoke tunnel.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: August 12, 2025
    Assignee: Premier Specialty Brands, LLC
    Inventors: Olin Powell, Adam Carter, Robert V. Terrell, Daniel Mercer
  • Patent number: 12369747
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Grant
    Filed: June 30, 2023
    Date of Patent: July 29, 2025
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20250151955
    Abstract: The disclosed embodiments provide a temperature controlled charcoal grill and smoker that enables users to better control the cooking and smoking temperature relative to previous solutions. In some embodiments, for example, a user may place a divider in the interior of a fuel basket to coarsely adjust the amount and type of solid fuel used to heat a food-cooking enclosure of the temperature controlled charcoal grill and smoker. In addition, the user can also position a heat deflector tent above one or more heat transfer openings in a grease tray to further adjust the cooking and smoking temperature. Further still, the user can provide even finer control (including closed-loop control) over the cooking and smoking temperature using a controller that controls the speed of a fan that directs combustion air into the fuel basket.
    Type: Application
    Filed: January 16, 2025
    Publication date: May 15, 2025
    Applicant: Premier Specialty Brands, LLC
    Inventors: Daniel Mercer, Caitlin McNulty, William A. Hardy, John Darin McLemore
  • Publication number: 20250155126
    Abstract: A smokeless fire pit may include a fire pit base, a top rim, an ash tray assembly, and a cylindrical chamber wall. The fire pit base defines an interior region and defines a plurality of apertures that provide air passageways for air to flow from outside of the fire pit base and into the interior region defined by the fire pit base. The fire pit is configured to provide a primary air flow from the plurality of apertures at the fire pit base, into the interior region, and through the ash tray assembly into a burn chamber defined by the cylindrical chamber wall. Further, the fire pit is configured to provide a secondary air flow from the plurality of apertures at the fire pit base, into the interior region, and through a plurality of holes defined by the cylindrical chamber wall into the burn chamber near the top rim.
    Type: Application
    Filed: November 6, 2024
    Publication date: May 15, 2025
    Applicant: Premier Specialty Brands LLC
    Inventor: Daniel MERCER
  • Patent number: 12226050
    Abstract: The disclosed embodiments provide a temperature controlled charcoal grill and smoker that enables users to better control the cooking and smoking temperature relative to previous solutions. In some embodiments, for example, a user may place a divider in the interior of a fuel basket to coarsely adjust the amount and type of solid fuel used to heat a food-cooking enclosure of the temperature controlled charcoal grill and smoker. In addition, the user can also position a heat deflector tent above one or more heat transfer openings in a grease tray to further adjust the cooking and smoking temperature. Further still, the user can provide even finer control (including closed-loop control) over the cooking and smoking temperature using a controller that controls the speed of a fan that directs combustion air into the fuel basket.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: February 18, 2025
    Assignee: Premier Specialty Brands, LLC
    Inventors: Daniel Mercer, Caitlin McNulty, William A. Hardy, John Darin McLemore
  • Publication number: 20240206678
    Abstract: The present disclosure is directed to an improved design for a pizza oven insert for use with a barbecue grill or smoker. In one form, an oven insert comprises a base defining an aperture; an exterior enclosure positioned on a top of the base; an interior wall positioned within an interior area defined at least partially by the exterior enclosure, the interior wall defining an aperture at a top inner wall of the interior wall; and a cooking insert positioned below the aperture defined by the top inner wall and positioned above the aperture defined by the base. The exterior enclosure and the interior wall are positioned within the oven insert to provide an airflow from the aperture at the bottom of the base, through a hollow chamber between the exterior enclosure and the interior wall, and through the aperture defined by the top inner wall.
    Type: Application
    Filed: March 6, 2024
    Publication date: June 27, 2024
    Applicant: Masterbuilt Manufacturing, LLC
    Inventors: Daniel MERCER, William A. HARDY
  • Publication number: 20240172894
    Abstract: Systems and methods for automatically igniting fuel within a fuel source hopper of a grill are disclosed. In one form, a fire starter tray of a fuel source hopper is positioned beneath a stack of fuel, wherein when a starter block of the fire starter tray is ignited, the starter block ignites the stack of fuel. A heating element of the fuel source hopper is configured to ignite the starter block and a fan of the fuel source hopper is configured to provide an airflow to an area beneath the stack of fuel where the starter block ignites the stack of fuel. A controller in communication with display and user controls and the heating element and the fan is configured to operate the heating element and the fan to automatically ignite the stack of fuel based on information received from the user via the display and user controls.
    Type: Application
    Filed: November 28, 2023
    Publication date: May 30, 2024
    Applicant: Premier Specialty Brands LLC
    Inventors: Daniel MERCER, Will VAN GELDERAN, Anthony HARDY
  • Publication number: 20240175582
    Abstract: A manifold for a grill may include a first and a second arm. The first arm is configured to be positioned on a first side of a grilling area of the grill and the second arm is configured to be positioned on a second side of the grilling area of the grill that is opposite to the first side of the grilling area. The first arm is configured to receive heat originating from a heat source of the grill and to provide an air flow for the heat through an interior passageway of the first arm and out of a plurality of apertures of the first arm. The second arm is configured to receive heat originating from the heat source of the grill and provide an air flow for the heat through an interior passageway of the second arm and out of the plurality of apertures of the second arm.
    Type: Application
    Filed: November 28, 2023
    Publication date: May 30, 2024
    Applicant: Premier Specialty Brands LLC
    Inventor: Daniel MERCER
  • Patent number: 11819161
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: November 21, 2023
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20230337856
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: June 30, 2023
    Publication date: October 26, 2023
    Applicant: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20230055811
    Abstract: The present disclosure is directed to a firebox basket for a barbeque grill or smoker. In one form, the present disclosure provides a grill comprising an ash depository, a firebox basket positioned in the grill above the ash depository; and a cooking rack positioned above the firebox basket. The firebox basket comprises: a support basket defining an internal area, the support basket comprising: a plurality of concentrically stacked rungs that define a side wall of the firebox basket; and a grate positioned at a bottom of the plurality of concentrically stacked rungs; and a plurality of ceramic pieces disposed within the support basket. The support basket is configured to support the plurality of ceramic pieces around the internal area of the support basket.
    Type: Application
    Filed: August 18, 2022
    Publication date: February 23, 2023
    Applicant: MASTERBUILT MANUFACTURING, LLC
    Inventors: Adam Carter, Donald Stephen, Robert V. Terrell, Daniel Mercer, Joseph PRUITT
  • Publication number: 20220313018
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: June 17, 2022
    Publication date: October 6, 2022
    Applicant: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Patent number: 11382457
    Abstract: A kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings is provided. A user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. In addition, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: July 12, 2022
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20220087474
    Abstract: The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.
    Type: Application
    Filed: August 24, 2021
    Publication date: March 24, 2022
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Joseph Pruitt, Daniel Mercer, Kyle Aasness
  • Publication number: 20220087475
    Abstract: The disclosed embodiments provide a portable charcoal grill and smoker that includes a lower body panel and a lid. A unitary body liner may be positioned within the lower body panel and configured to support a grill rack. The body liner may include a grease pan and a support well for a fuel basket. The fuel basket supports a fuel-grate assembly with a fuel grate which together form a hopper above the fuel grate. A variable-speed fan may be used to control an amount of combustion air that flows into the fuel basket and fuel-grate assembly and, thus, the amount of heat and smoke that is generated and distributed to a food product being cooked or smoked on the grill rack. A removable battery pack may be used to provide power to the fan.
    Type: Application
    Filed: September 17, 2021
    Publication date: March 24, 2022
    Applicant: Masterbuilt Manufacturing, LLC
    Inventors: Robert V. Terrell, Daniel Mercer
  • Publication number: 20220079383
    Abstract: The disclosed embodiments provide a temperature controlled charcoal grill and smoker that enables users to better control the cooking and smoking temperature relative to previous solutions. In some embodiments, for example, a user may place a divider in the interior of a fuel basket to coarsely adjust the amount and type of solid fuel used to heat a food-cooking enclosure of the temperature controlled charcoal grill and smoker. In addition, the user can also position a heat deflector tent above one or more heat transfer openings in a grease tray to further adjust the cooking and smoking temperature. Further still, the user can provide even finer control (including closed-loop control) over the cooking and smoking temperature using a controller that controls the speed of a fan that directs combustion air into the fuel basket.
    Type: Application
    Filed: September 15, 2021
    Publication date: March 17, 2022
    Applicant: Masterbuilt Manufacturing, LLC
    Inventors: Daniel Mercer, Caitlin McNulty, William A. Hardy, John Darin McLemore
  • Patent number: 11172688
    Abstract: A gravity fed smoker includes a smoking enclosure and an external stack. The stack is double walled with an inner wall, and an outer wall. A vented cooling space exists between the inner wall and the outer wall. An inner chamber of the external stack includes a fire box with a fire grate and a feed hopper positioned above the fire box. A smoke tunnel with a series of openings for releasing smoke into the smoking enclosure extends along the bottom of the food smoking enclosure and is connected to the external fire box at one end. Fuel, including charcoal, lump coal, or wood pellets, is loaded into the feed hopper. As the fuel burns on the fire grate and turns to ashes, the fuel is fed from the hopper onto the fire grate by gravity. A fan and dampers controls air flow through the fire grate and into the smoke tunnel.
    Type: Grant
    Filed: May 5, 2021
    Date of Patent: November 16, 2021
    Assignee: Masterbuilt Manufacturing, LLC
    Inventors: Olin Powell, Adam Carter, Robert V. Terrell, Daniel Mercer
  • Publication number: 20210251248
    Abstract: A gravity fed smoker includes a smoking enclosure and an external stack. The stack is double walled with an inner wall, and an outer wall. A vented cooling space exists between the inner wall and the outer wall. An inner chamber of the external stack includes a fire box with a fire grate and a feed hopper positioned above the fire box. A smoke tunnel with a series of openings for releasing smoke into the smoking enclosure extends along the bottom of the food smoking enclosure and is connected to the external fire box at one end. Fuel, including charcoal, lump coal, or wood pellets, is loaded into the feed hopper. As the fuel burns on the fire grate and turns to ashes, the fuel is fed from the hopper onto the fire grate by gravity. A fan and dampers controls air flow through the fire grate and into the smoke tunnel.
    Type: Application
    Filed: May 5, 2021
    Publication date: August 19, 2021
    Applicant: Masterbuilt Manufacturing, LLC
    Inventors: Olin Powell, Adam Carter, Robert V. Terrell, Daniel Mercer
  • Patent number: D987371
    Type: Grant
    Filed: September 28, 2021
    Date of Patent: May 30, 2023
    Assignee: Premier Specialty Brands LLC
    Inventors: Adam Carter, Donald Stephen Gazdick, III, Robert V. Terrell, Daniel Mercer, Joseph Pruitt
  • Patent number: D1015796
    Type: Grant
    Filed: September 17, 2021
    Date of Patent: February 27, 2024
    Assignee: Masterbuilt Manufacturing, LLC
    Inventors: Robert V. Terrell, Daniel Mercer