Patents by Inventor Daniel Michael Leo
Daniel Michael Leo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11938119Abstract: A vertically-integrated cannabis-related product production method is described, the method comprises, producing a distilled cannabinoid and/or a crystallized cannabinoid from cannabis plants, comprising: in a farming system, growing the cannabis plants, the cannabis plants comprise a cannabinoid; in an extraction system, extracting the cannabinoid from the cannabis plants; in a purification system, purifying the cannabinoid to produce a purified cannabinoid; and in a distillation and/or a crystallization system, distilling and/or crystallizing the purified cannabinoid to produce the distilled cannabinoid and/or the crystallized cannabinoid. Various ways to purify, distill, and process the cannabinoids are described. An insect pest management system may be integrated with the farming system to grow the cannabis plants in the presence of predatory mites which feed on insects and/or spider mites.Type: GrantFiled: March 17, 2021Date of Patent: March 26, 2024Assignee: INSECTERGY, LLCInventor: Daniel Michael Leo
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Publication number: 20240059991Abstract: A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.Type: ApplicationFiled: August 10, 2023Publication date: February 22, 2024Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo
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Publication number: 20240008419Abstract: Methods to produce a spray-dried active tetrahydrocannabinol powder and/or cannabidiol powder are described. The methods include introducing a heated gas and a liquid mixture of water and active tetrahydrocannabinol and/or cannabidiol into a spray dryer and then separating powder from the spray-dryer in a two-step separation process. Counter-current spray dryers and co-current spray dryers are described followed by separation of the powders with a cyclone, filter, electrostatic precipitator, or sifter.Type: ApplicationFiled: September 21, 2023Publication date: January 11, 2024Inventor: DANIEL MICHAEL LEO
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Publication number: 20230407197Abstract: A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.Type: ApplicationFiled: April 21, 2023Publication date: December 21, 2023Inventors: Ravi Chandran, Daniel A. Burciaga, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Justin Kevin Miller, Kaitlin Emily Harrington, Brian Christopher Attwood
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Publication number: 20230391618Abstract: A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.Type: ApplicationFiled: August 11, 2023Publication date: December 7, 2023Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Hamilton Sean Michael Whitney, Daniel A. Burciaga
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Patent number: 11760949Abstract: A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.Type: GrantFiled: September 30, 2022Date of Patent: September 19, 2023Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo
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Patent number: 11760631Abstract: A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.Type: GrantFiled: November 23, 2021Date of Patent: September 19, 2023Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Hamilton Sean Michael Whitney, Daniel A. Burciaga
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Publication number: 20230159837Abstract: A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.Type: ApplicationFiled: January 6, 2023Publication date: May 25, 2023Applicant: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo, Justin Kevin Miller, Brian Christopher Attwood
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Patent number: 11634650Abstract: A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.Type: GrantFiled: June 27, 2022Date of Patent: April 25, 2023Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel A. Burciaga, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Justin Kevin Miller, Kaitlin Emily Harrington, Brian Christopher Attwood
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Publication number: 20230120084Abstract: Variable-scale, modular, easily manufacturable, energy efficient, reliable, and computer-operated farming superstructure systems (FSS) may be used to produce Cannabis for human consumption with minimal water and environmental impact. A FSS system may comprise modules including liquid distribution and plant growing. A FSS may be configured to be constructed out of a plurality of containerized modules.Type: ApplicationFiled: December 20, 2022Publication date: April 20, 2023Inventor: Daniel Michael LEO
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Publication number: 20230121665Abstract: A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heal integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.Type: ApplicationFiled: October 25, 2022Publication date: April 20, 2023Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas
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Publication number: 20230078366Abstract: Variable-scale, modular, easily manufacturable, energy efficient, reliable, and computer operated Insect Production Superstructure Systems (IPSS) may be used to produce insects for human and animal consumption, and for the extraction and use of lipids for applications involving medicine, nanotechnology, consumer products, and chemical production with minimal water, feedstock, and environmental impact. An IPSS may comprise modules including feedstock mixing, enhanced feedstock splitting, insect feeding, insect breeding, insect collection, insect grinding, pathogen removal, multifunctional flour mixing, and lipid extraction. An IPSS may be configured to be constructed out of a plurality of containerized modules.Type: ApplicationFiled: November 15, 2022Publication date: March 16, 2023Applicant: INSECTERGY, LLCInventor: DANIEL MICHAEL LEO
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Publication number: 20230071045Abstract: A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.Type: ApplicationFiled: September 30, 2022Publication date: March 9, 2023Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo
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Patent number: 11555157Abstract: A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.Type: GrantFiled: March 10, 2020Date of Patent: January 17, 2023Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo, Justin Kevin Miller, Brian Christopher Attwood
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Patent number: 11528855Abstract: A method to grow cannabis is described, wherein the method includes providing and treating a source of water, mixing the water with an additive to form a liquid mixture, transferring the liquid mixture to a plurality of cannabis plants grown in a growing medium including a mycorrhiza fungus, and growing the cannabis using a humidity control method, then harvesting the cannabis plants. Trimming and grinding the cannabis along with use of environmental control methods including temperature, humidity, lighting schedules, and carbon dioxide concentrations are also described.Type: GrantFiled: March 23, 2020Date of Patent: December 20, 2022Assignee: INSECTERGY, LLCInventor: Daniel Michael Leo
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Patent number: 11497199Abstract: An animal food composition comprising cannabis and two or more ingredients selected from the group consisting of insects, a fiber-starch material, a binding agent, a density improving textural supplement, and a moisture improving textural supplement is described. The animal food composition may include bacteria, fungi, water, fermentation waste, spent microorganisms, an alcohol production coproduct, scales of fish, soft tissues of fish, radulae of mollusks, taurine, a fatty acid, or meat. The composition includes inflammation reduction properties, cannabis volatile feedstock components and wherein the cannabis includes powdered cannabis, ground cannabis, or dried cannabis.Type: GrantFiled: August 16, 2021Date of Patent: November 15, 2022Assignee: INSECTERGY, LLCInventor: Daniel Michael Leo
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Patent number: 11479727Abstract: A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.Type: GrantFiled: November 5, 2012Date of Patent: October 25, 2022Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas
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Publication number: 20220325194Abstract: A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.Type: ApplicationFiled: June 27, 2022Publication date: October 13, 2022Inventors: Ravi Chandran, Daniel A. Burciaga, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Justin Kevin Miller, Kaitlin Emily Harrington, Brian Christopher Attwood
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Patent number: 11466223Abstract: A two-stage syngas production method to produce a final product gas from a carbonaceous material includes producing a first product gas in a first reactor, separating char from the first product gas to produce separated char and char-depleted product gas, and separately reacting the separated char and the char-depleted product gas with an oxygen-containing gas in a second reactor to produce a final product gas. The separated char is introduced into the second reactor above the char-depleted product gas. The solids separation device may include serially connected cyclones, and the separated char may be entrained in a motive fluid in an eductor to produce a char and motive fluid mixture prior to being transferred to the second reactor. A biorefinery method produces a purified product from the final product gas.Type: GrantFiled: September 4, 2020Date of Patent: October 11, 2022Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Dave G. Newport, Daniel A. Burciaga, Daniel Michael Leo
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Patent number: 11370982Abstract: A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas.Type: GrantFiled: July 16, 2019Date of Patent: June 28, 2022Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel A. Burciaga, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Justin Kevin Miller, Kaitlin Emily Harrington, Brian Christopher Attwood