Patents by Inventor Daniel P. BONNY
Daniel P. BONNY has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230355317Abstract: A system for confirming registration of a bone involved in a joint replacement procedure is provided. The system includes a three-dimensional (3-D) bone model of the bone registered to a bone location, a visible light camera, and a display. The visible light camera captures images of the bone in the camera’s field-of-view (FOV). The display is configured to display the captured images of the FOV and an image of the 3-D bone model, where the displayed location of the image of the 3-D bone model corresponds to the location of the 3-D bone model registered to the bone location. The registration may be confirmed if the displayed location of the image of the bone as captured by the visible light camera corresponds to the displayed location of the 3-D bone model.Type: ApplicationFiled: July 14, 2023Publication date: November 9, 2023Applicant: THINK SURGICAL, INC.Inventors: Joel Zuhars, Daniel P. Bonny, Saleh Tabandeh
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Publication number: 20230248435Abstract: Systems and methods are provided to aid in planning at least a portion of a total knee arthroplasty procedure. The system and method automatically aligns the implant components and the bones according to a desired clinical alignment goal with minimum user input. The system and method further allows the user to adjust the position and orientation of the femur, tibia, or implant in a clinical direction regardless of a pre-adjusted position and orientation of the femur, tibia, or implant. The graphical user interface is provided that includes a three-dimensional (3-D) view window, a view options window, a patient information window, an implant family window, a workflow-specific tasks window, and a limb and knee alignment measures window.Type: ApplicationFiled: April 14, 2023Publication date: August 10, 2023Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Saurabh Jain
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Patent number: 11717353Abstract: A process for confirming registration of bones involved in a joint replacement procedure is provided that includes a three dimensional (3-D) models of the bones being generated. The bones are tracked with a tracking device attached to each of the bones to allow 6-degrees of freedom (DOF) tracking during the joint replacement procedure. The 3-D models to the bones are registered and the bones having the tracking device are moved. A corresponding motion in the 3-D models with the moving of the bones is then observed. The registration of the 3-D models to the bone when the observations of the 3-D models move in correspondence with the actual bones is then confirmed or an alarm when an algorithm detects the 3-D bone models move unexpectedly during the movement of the bones. A system for confirming registration of bones involved in the joint replacement procedure is also provided.Type: GrantFiled: January 14, 2021Date of Patent: August 8, 2023Assignee: Think Surgical, Inc.Inventors: Joel Zuhars, Daniel P. Bonny, Saleh Tabandeh
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Patent number: 11653976Abstract: Systems and methods are provided to aid in planning at least a portion of a total knee arthroplasty procedure. The system and method automatically aligns the implant components and the bones according to a desired clinical alignment goal with minimum user input. The system and method further allows the user to adjust the position and orientation of the femur, tibia, or implant in a clinical direction regardless of a pre-adjusted position and orientation of the femur, tibia, or implant. The graphical user interface is provided that includes a three-dimensional (3-D) view window, a view options window, a patient information window, an implant family window, a workflow-specific tasks window, and a limb and knee alignment measures window.Type: GrantFiled: March 2, 2017Date of Patent: May 23, 2023Assignee: Think Surgical, Inc.Inventors: Daniel P. Bonny, Saurabh Jain
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Publication number: 20230137702Abstract: A method for verifying the calibration of a digitizer during a computer-assisted medical procedure is provided utilizing a tracked digitizer and a secondary tracking array (e.g., a bone tracking array). A medical system for performing the computerized method for verifying the calibration of a digitizer during a computer-assisted medical procedure is provided. A method for verifying the calibration of a tracking array relative to a feature with the system includes a first calibration definition and a second calibration definition transmitted to the tracking system. A first feature and a second feature together are assembled. The calibration is verified by computing the deviations between the tracked position of the first feature and the tracked position of the second feature using: a recorded position and orientation of the first and second tracking array, and the uploaded first calibration definition and the uploaded second calibration definition.Type: ApplicationFiled: April 8, 2021Publication date: May 4, 2023Applicant: THINK SURGICAL, INC.Inventors: Steve Henderson, Daniel P. Bonny
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Publication number: 20220323163Abstract: A surgical device is provided includes a hand-held portion with a working portion movably coupled to the hand-held portion for driving a tool. Actuators are provided for moving the working portion with each of the actuators having a travel range. An indicator notices a user when at least one of actuators is: (i) within the travel range; (ii) approaching a travel limit of the travel range; or (iii) outside the travel range. A surgical system is also provided inclusive the surgical device and a computing system configured to activate the indicator.Type: ApplicationFiled: June 27, 2022Publication date: October 13, 2022Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Publication number: 20220323162Abstract: A surgical device is provided includes a hand-held portion with a working portion movably coupled to the hand-held portion for driving a tool. Actuators are provided for moving the working portion with each of the actuators having a travel range. An indicator notices a user when at least one of actuators is: (i) within the travel range; (ii) approaching a travel limit of the travel range; or (iii) outside the travel range. A surgical system is also provided inclusive the surgical device and a computing system configured to activate the indicator.Type: ApplicationFiled: June 27, 2022Publication date: October 13, 2022Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Patent number: 11457980Abstract: Systems and methods for creating planar cuts on a bone are provided utilizing one or more cutting guides assembled to a plurality of bone pins, where the bone pins are inserted on the bone coincident with one or more virtual pin planes defined relative to one or more of the planar cuts. Alignment guides are also disclosed herein that aid in the creation of pilot holes for receiving a cutting block in a desired position and orientation (POSE). An articulating surgical device actively positions the bone pins coincident with the virtual plane to ensure the cutting guides, when assembled to the pins, aligns one or more guide slots in the desired POSE to create the planar cuts.Type: GrantFiled: November 15, 2016Date of Patent: October 4, 2022Assignee: THINK SURGICAL, INC.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Publication number: 20220265377Abstract: Systems and methods for creating cuts on a bone are provided utilizing one or more cutting guides assembled to a plurality of bone pins, where the bone pins are inserted on the bone coincident with one or more virtual pin planes defined relative to one or more of the cuts. Alignment guides are also disclosed herein that aid in the creation of pilot holes for receiving a cutting block in a desired position and orientation (POSE). An articulating surgical device actively positions the bone pins coincident with the virtual plane to ensure the cutting guides, when assembled to the pins, aligns one or more guide slots in the desired POSE to create the cuts.Type: ApplicationFiled: April 21, 2022Publication date: August 25, 2022Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Publication number: 20220265376Abstract: Systems and methods for creating cuts on a bone are provided utilizing one or more cutting guides assembled to a plurality of bone pins, where the bone pins are inserted on the bone coincident with one or more virtual pin planes defined relative to one or more of the cuts. Alignment guides are also disclosed herein that aid in the creation of pilot holes for receiving a cutting block in a desired position and orientation (POSE). An articulating surgical device actively positions the bone pins coincident with the virtual plane to ensure the cutting guides, when assembled to the pins, aligns one or more guide slots in the desired POSE to create the cuts.Type: ApplicationFiled: April 21, 2022Publication date: August 25, 2022Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Publication number: 20220249107Abstract: Systems and methods for creating cuts on a bone are provided utilizing one or more cutting guides assembled to a plurality of bone pins, where the bone pins are inserted on the bone coincident with one or more virtual pin planes defined relative to one or more of the cuts. Alignment guides are also disclosed herein that aid in the creation of pilot holes for receiving a cutting block in a desired position and orientation (POSE). An articulating surgical device actively positions the bone pins coincident with the virtual plane to ensure the cutting guides, when assembled to the pins, aligns one or more guide slots in the desired POSE to create the cuts.Type: ApplicationFiled: April 21, 2022Publication date: August 11, 2022Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Stephen M. Howell, Timothy Pack, Kyle Kuznik, Babak Kianmajd
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Publication number: 20220184823Abstract: A protective drape for a robotic arm is provided. The protective drape may be used with robotic arm that are required to operate in varied environments that illustratively include industrial applications, a sterile surgical suite for patient care, and a clean room for manufacturing sensitive electronic components. In each of these applications, there is a need to prevent contaminants from infiltrating from the environment to the robot and affecting operation of the robot itself or the robotic system, as well to prevent contaminants from the robot from infecting a patient or contaminating an assembly or process product.Type: ApplicationFiled: March 4, 2022Publication date: June 16, 2022Applicant: THINK SURGICAL, INC.Inventors: Daniel P. Bonny, Joel Zuhars, Saleh Tabandeh, Timothy Pack, Randall Hanson, Michael E. Hoppe, Nathan A. Netravali, Avery N. Goldstein
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Patent number: 11141169Abstract: A saw guide for guiding a surgical saw or drill includes a guide portion having one or more guide slots, the one or more guide slot or hole configured to guide a surgical saw or drill. The guide portion has an attachment portion forming a clamping slot between the guide portion and the attachment portion. A clamp locking mechanism is assembled to the guide portion and has one or more cams in contact with the attachment portion. An alignment system for surgical bone cutting procedures is provided that includes bone pins inserted within a virtual plane relative to a cut plane to be created on a subject's bone. One of the aforementioned guides is configured to be received onto the bone pins, one or more guide slots within said guide, said one or more guide slots configured to guide a surgical saw to make surgical cuts on the subject's bone.Type: GrantFiled: February 1, 2018Date of Patent: October 12, 2021Assignee: THINK SURGICAL, INC.Inventors: Daniel P Bonny, Timothy J. Pack
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Publication number: 20210153946Abstract: A method for registering one or more surfaces associated with a bone for implant revision procedures includes a digitizer used to digitize surface points on remaining cement, bone surfaces, or both. The bone is adapted to hold a primary implant and from which the primary implant was removed. The position of the one or more surfaces associated with bone is registered by computing at least one of: a generic set of one or more planes using the surface points or a best match between a known implant geometry and the surface points. A computer-assisted surgical system is also provided to execute the method.Type: ApplicationFiled: February 2, 2021Publication date: May 27, 2021Applicant: Think Surgical, Inc.Inventors: Daniel P. Bonny, Joel Zuhars, Michael E. Hoppe
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Publication number: 20210128252Abstract: A process for confirming registration of bones involved in a joint replacement procedure is provided that includes a three dimensional (3-D) models of the bones being generated. The bones are tracked with a tracking device attached to each of the bones to allow 6-degrees of freedom (DOF) tracking during the joint replacement procedure. The 3-D models to the bones are registered and the bones having the tracking device are moved. A corresponding motion in the 3-D models with the moving of the bones is then observed. The registration of the 3-D models to the bone when the observations of the 3-D models move in correspondence with the actual bones is then confirmed or an alarm when an algorithm detects the 3-D bone models move unexpectedly during the movement of the bones. A system for confirming registration of bones involved in the joint replacement procedure is also provided.Type: ApplicationFiled: January 14, 2021Publication date: May 6, 2021Applicant: THINK SURGICAL, INC.Inventors: Joel Zuhars, Daniel P. Bonny, Saleh Tabandeh
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Patent number: 10905496Abstract: A process for confirming registration of bones involved in a joint replacement procedure is provided that includes a three dimensional (3-D) models of the bones being generated. The bones are tracked with a tracking device attached to each of the bones to allow 6-degrees of freedom (DOF) tracking during the joint replacement procedure. The 3-D models to the bones are registered and the bones having the tracking device are moved. A corresponding motion in the 3-D models with the moving of the bones is then observed. The registration of the 3-D models to the bone when the observations of the 3-D models move in correspondence with the actual bones is then confirmed or an alarm when an algorithm detects the 3-D bone models move unexpectedly during the movement of the bones. A system for confirming registration of bones involved in the joint replacement procedure is also provided.Type: GrantFiled: November 15, 2016Date of Patent: February 2, 2021Assignee: THINK SURGICAL, INC.Inventors: Joel Zuhars, Daniel P. Bonny, Saleh Tabandeh
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Publication number: 20200237441Abstract: A process for confirming registration of bones involved in a joint replacement procedure is provided that includes a three dimensional (3-D) models of the bones being generated. The bones are tracked with a tracking device attached to each of the bones to allow 6-degrees of freedom (DOF) tracking during the joint replacement procedure. The 3-D models to the bones are registered and the bones having the tracking device are moved. A corresponding motion in the 3-D models with the moving of the bones is then observed. The registration of the 3-D models to the bone when the observations of the 3-D models move in correspondence with the actual bones is then confirmed or an alarm when an algorithm detects the 3-D bone models move unexpectedly during the movement of the bones. A system for confirming registration of bones involved in the joint replacement procedure is also provided.Type: ApplicationFiled: November 15, 2016Publication date: July 30, 2020Inventors: Joel ZUHARS, Daniel P. BONNY, Saleh TABANDEH
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Publication number: 20200008813Abstract: A saw guide for guiding a surgical saw or drill includes a guide portion having one or more guide slots, the one or more guide slot or hole configured to guide a surgical saw or drill. The guide portion has an attachment portion forming a clamping slot between the guide portion and the attachment portion. A clamp locking mechanism is assembled to the guide portion and has one or more cams in contact with the attachment portion. An alignment system for surgical bone cutting procedures is provided that includes bone pins inserted within a virtual plane relative to a cut plane to be created on a subject's bone. One of the aforementioned guides is configured to be received onto the bone pins, one or more guide slots within said guide, said one or more guide slots configured to guide a surgical saw to make surgical cuts on the subject's bone.Type: ApplicationFiled: February 1, 2018Publication date: January 9, 2020Inventors: Daniel P. Bonny, Timothy J. Pack
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Publication number: 20190175283Abstract: A system and method are provided to optically track a subject's anatomy without the need for the use of invasive pins and screws currently used to support and attach six-degree-of-freedom fiducial arrays directly to the bone. The system and method is especially advantageous for surgical procedures involving brittle or osteoporotic bone or any other procedure where the preservation of surrounding healthy bone is desirable. The system and method are advantageous for computer-assisted total knee arthroplasty, revision knee arthroplasty, and other medical procedures where the position and orientation (POSE) of bone surface cuts planes are critical for successful placement and correct alignments of joint implants. Often, these procedures require a form of external support to reduce the motion of the bones relative to the computer-assisted device.Type: ApplicationFiled: August 10, 2017Publication date: June 13, 2019Inventors: Daniel P. BONNY, Joel ZUHARS
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Publication number: 20190090952Abstract: Systems and methods are provided to aid in planning at least a portion of a total knee arthroplasty procedure. The system and method automatically aligns the implant components and the bones according to a desired clinical alignment goal with minimum user input. The system and method further allows the user to adjust the position and orientation of the femur, tibia, or implant in a clinical direction regardless of a pre-adjusted position and orientation of the femur, tibia, or implant. The graphical user interface is provided that includes a three-dimensional (3-D) view window, a view options window, a patient information window, an implant family window, a workflow-specific tasks window, and a limb and knee alignment measures window.Type: ApplicationFiled: March 2, 2017Publication date: March 28, 2019Inventors: Daniel P. BONNY, Saurabh JAIN