Abstract: A fiber processing system includes a fiber processing unit having an inlet, accepts outlet, and solid discharge outlet and configured to remove solid contaminants from a fiber-containing stream to produce an accepts stream exiting the accepts outlet and a solid discharge stream exiting the solid discharge outlet. The fiber processing system includes an optical system having an imaging device and image processing system. The imaging device is configured to capture images of the solid discharge stream at or downstream of the solid discharge outlet, and the image processing system is configured to determine relative fiber content, a relative generation rate, types of materials in, or combinations thereof of the solid discharge stream from the captured images. The fiber content, generation rate, and/or types of materials of the solid discharge stream are used to control operation of the fiber processing system or other upstream pulp processing equipment.

Abstract: A screen cylinder includes: a plurality of profiled bars aligned longitudinally and coupled to at least one support ring, each of the plurality of profiled bars comprising: an outer surface; a first slot surface extending from the outer surface to the attachment end of the profiled bar opposite the outer surface; a second slot surface opposite the first slot surface and extending from the outer surface to the attachment end of the profiled bar, wherein the first slot surface of one profiled bar and the second slot surface of another immediately adjacent profiled bar define a slot; and a hardened layer disposed on at least a portion of the first slot surface of the profiled bar, wherein the hardened layer is disposed directly on at least a portion of the first slot surface of the profiled bar and the hardened layer is an outer layer.

Abstract: A method of removing solid contaminants from a solid suspension may comprise: contacting the solid suspension with a screen cylinder comprising: a plurality of profiled bars aligned longitudinally, each of the plurality of profiled bars comprising: a first slot surface extending from an outer surface to an attachment end; a second slot surface opposite the first slot surface; and a hardened layer integral with or disposed on at least a portion of the first slot surface, the hardened layer having a Vickers hardness value greater than or equal to 500HV0.05; and; wherein contact of the solid suspension with the screen cylinder causes at least a portion of the solid suspension to pass through the slots; and collecting an acceptable solid suspension from the plurality of slots of the screen cylinder.

Abstract: A screen cylinder includes a profiled bars aligned longitudinally and coupled to at least one support ring. Each of the profiled bars includes an outer surface facing away from the support ring, a first slot surface extending from the outer surface to the attachment end, and a second slot surface opposite the first slot surface and extending from the outer surface to the attachment end of the profiled bar. The first slot surface of one profiled bar and the second slot surface of another immediately adjacent profiled bar define a slot. The profiled bars include a hardened layer integral with or disposed on at least a portion of the first slot surface of the profiled bar. The hardened layer may have a Vickers hardness greater than the hardness of the base metal.

Abstract: A ragger system for removing solid debris from a pulper vessel of a pulping system is disclosed. The ragger system includes a ragger operable to pull a tail of solid debris from the pulper vessel. The ragger includes a puller mechanism, a puller drive, a rider roll, and a pressure device to adjust a pressure of the rider roll on the tail between the puller mechanism and the rider roll. The ragger system includes a measurement device for determining attributes of the tail, operating conditions of the pulping system or ragger, or combinations of these. The ragger system includes a control system that measures input variables with the measurement devices, determines the attributes of the tail or operating conditions from the input variables, and adjusts a withdrawal rate, pull direction, pressure, rider roll torque or speed, or combinations thereof to maintain continuity of operation of the ragger.

Abstract: A ragger system for removing solid debris from a pulper vessel of a pulping system is disclosed. The ragger system includes a ragger operable to pull a tail of solid debris from the pulper vessel. The ragger includes a puller mechanism, a puller drive, a rider roll, and a pressure device to adjust a pressure of the rider roll on the tail between the puller mechanism and the rider roll. The ragger system includes a measurement device for determining attributes of the tail, operating conditions of the pulping system or ragger, or combinations of these. The ragger system includes a control system that measures input variables with the measurement devices, determines the attributes of the tail or operating conditions from the input variables, and adjusts a withdrawal rate, pull direction, pressure, rider roll torque or speed, or combinations thereof to maintain continuity of operation of the ragger.

Abstract: A bedplate for a pulp processing unit includes a plate having an upper axial surface, a lower axial surface, and plurality of openings extending through the plate from the upper axial surface to the lower axial surface. Each of the plurality of openings has a shape, a size, and an angle. The shape is the cross-sectional shape, the size is equal to the largest cross-sectional dimension, and the angle is an angle formed between a centerline of each of the plurality of openings and an axial line parallel to a center axis of the bedplate. The shape, the size, the orientation of the shape, the angle, or combinations thereof of the plurality of openings varies depending on a location of the opening on the bedplate. A pulp processing unit comprising the bedplate is also disclosed.

Abstract: A disc filter system and method for dewatering a fiber suspension is disclosed. The disc filter system includes a disc filter and a control system. The disc filter comprises an inlet for introducing the fiber suspension into the vessel, a rotor shaft and a variable speed drive operatively coupled to the rotor shaft, and at least one filter element coupled to the rotor shaft wherein the at least one filter element rotates with the rotor shaft. The control system measures a torque on the variable speed drive and causes the variable speed drive to adjust the rotational speed of the rotor shaft from a first rotational speed to a second rotational speed based on the torque on the variable speed drive.

Abstract: A ragger system for removing solid debris from a pulper vessel of a pulping system is disclosed. The ragger system includes a ragger operable to pull a tail of solid debris from the pulper vessel. The ragger includes a puller mechanism, a puller drive, a rider roll, and a pressure device to adjust a pressure of the rider roll on the tail between the puller mechanism and the rider roll. The ragger system includes a measurement device for determining attributes of the tail, operating conditions of the pulping system or ragger, or combinations of these. The ragger system includes a control system that measures input variables with the measurement devices, determines the attributes of the tail or operating conditions from the input variables, and adjusts a withdrawal rate, pull direction, pressure, rider roll torque or speed, or combinations thereof to maintain continuity of operation of the ragger.

Abstract: A screen cylinder includes a profiled bars aligned longitudinally and coupled to at least one support ring. Each of the profiled bars includes an outer surface facing away from the support ring, a first slot surface extending from the outer surface to the attachment end, and a second slot surface opposite the first slot surface and extending from the outer surface to the attachment end of the profiled bar. The first slot surface of one profiled bar and the second slot surface of another immediately adjacent profiled bar define a slot. The profiled bars include a hardened layer integral with or disposed on at least a portion of the first slot surface of the profiled bar. The hardened layer may have a Vickers hardness greater than the hardness of the base metal.

Abstract: A twin wire press for dewatering solid-liquid suspensions, such as pulp suspensions, between top and bottom webs is described herein which includes consecutive primary, secondary and tertiary dewatering sections. The primary dewatering section includes a wedge area. The secondary dewatering section is positioned adjacent to the primary section downstream therefrom and includes grooved rolls in an s-roll configuration. The tertiary dewatering section includes rolls in a scissor-nip configuration. The press rolls in the secondary and tertiary section are all supported onto a frame. Whenever maintenance is to be performed on any one of the grooved rolls or on the press roll assemblies, an overhead crane can for example be used since no frame structure is provided on top thereof.

Abstract: A twin wire press for dewatering solid-liquid suspensions, such as pulp suspensions, between top and bottom webs is described herein which includes consecutive primary, secondary and tertiary dewatering sections. The primary dewatering section includes a wedge area. The secondary dewatering section is positioned adjacent to the primary section downstream therefrom and includes grooved rolls in an s-roll configuration. The tertiary dewatering section includes rolls in a scissor-nip configuration. The press rolls in the secondary and tertiary section are all supported onto a frame. Whenever maintenance is to be performed on any one of the grooved rolls or on the press roll assemblies, an overhead crane can for example be used since no frame structure is provided on top thereof.

Abstract: A twin wire press for dewatering solid-liquid suspensions, such as pulp suspensions, between top and bottom webs is described herein which includes consecutive primary, secondary and tertiary dewatering sections. The primary dewatering section includes a wedge area. The secondary dewatering section is positioned adjacent to the primary section downstream therefrom and includes grooved rolls in an s-roll configuration. The tertiary dewatering section includes rolls in a scissor-nip configuration. The press rolls in the secondary and tertiary section are all supported onto a frame. Whenever maintenance is to be performed on any one of the grooved rolls or on the press roll assemblies, an overhead crane can for example be used since no frame structure is provided on top thereof.

Abstract: A twin wire press for dewatering solid-liquid suspensions, such as pulp suspensions, between top and bottom webs is described herein which includes consecutive primary, secondary and tertiary dewatering sections. The primary dewatering section includes a wedge area. The secondary dewatering section is positioned adjacent to the primary section downstream therefrom and includes grooved rolls in an s-roll configuration. The tertiary dewatering section includes rolls in a scissor-nip configuration. The press rolls in the secondary and tertiary section are all supported onto a frame. Whenever maintenance is to be performed on any one of the grooved rolls or on the press roll assemblies, an overhead crane can for example be used since no frame structure is provided on top thereof.

Abstract: A lubricant supply safety system for a machine comprises a reservoir for lubricating oil, a hydraulic motor driving one or more feeder pumps supplying lubricating oil from the reservoir to various points in the machine, a first pump for supply of lubricating oil from the reservoir to drive the hydraulic motor under normal operating conditions, and a second pump driven by the machine for supply of lubricating oil from the reservoir to drive the hydraulic motor in the event of failure of the first pump.