Patents by Inventor Daniel Patrick Sweat

Daniel Patrick Sweat has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240134281
    Abstract: Methods for direct patterning of a silicon hardmask with extreme ultraviolet (EUV) radiation are provided. The method involves forming a polysiloxane and/or oligosiloxane composition into a silicon hardmask layer followed by solvent removal. Without using a photoresist and/or other layer silicon hardmask layer, condensation of the siloxane sol-gel polymers and/or oligomers is induced by EUV radiation, rendering the exposed portions insoluble in typical lithography solvents or developers. The exposed portions of the silicon hardmask layer are removed, leaving a pattern in the silicon hardmask layer that can be transferred to any layers below the silicon hardmask layer, and ultimately to the substrate.
    Type: Application
    Filed: October 9, 2023
    Publication date: April 25, 2024
    Inventor: Daniel Patrick Sweat
  • Publication number: 20240030063
    Abstract: Thermally decomposable gap-fill materials are disclosed that fill small features and are completely removed by a high-temperature bake after processing. These materials are self-crosslinkable polymers. Potential applications of these materials include use as sacrificial gap-fill materials for creating air gaps, as well as protection of high-aspect-ratio or other delicate microelectronic features during processing steps.
    Type: Application
    Filed: July 18, 2023
    Publication date: January 25, 2024
    Inventors: Daniel Patrick Sweat, Shannon Brown, Joyce A. Lowes
  • Publication number: 20230282478
    Abstract: Adhesive additives are disclosed that enhance spin-on carbon (SOC) resistance to SC-1 wet etch. The additives can be formed by reacting a polymer or oligomer (such as an adhesion polymer or adhesion oligomer) with 3,4,5-triacetoxybenzoic acid (TABA). When added to standard SOC layers or used as a primer between an SOC layer and substrate, these additives enhance the adhesion of the SOC layer to TiN and other substrates and reduce undercut during SC-1 wet etch.
    Type: Application
    Filed: March 2, 2023
    Publication date: September 7, 2023
    Inventors: Daniel Patrick Sweat, Jakub Koza, Jamie Storie
  • Patent number: 10961383
    Abstract: Novel block copolymers (“BCPs”) having non-random distributions of comonomers within at least one of the blocks and methods of using those BCPs in directed self-assembly (“DSA”) processes are provided. The non-random (e.g., gradient-creating) distributions can be customized in order to concentrate the desired comonomer properties in predetermined areas of the BCP. These BCPs can achieve perpendicular orientation with simple annealing and offer superior long-range ordering and lower defectivity when compared to prior art BCPs. These BCPs can be incorporated into compositions that simultaneously offer the benefits of high-? and rapid thermal-annealing kinetics while maintaining similar or improved guide process windows when compared to prior art BCPs.
    Type: Grant
    Filed: September 17, 2018
    Date of Patent: March 30, 2021
    Assignee: Brewer Science, Inc.
    Inventors: Kui Xu, Richard Elsworth Daugherty, Jr., Daniel Patrick Sweat, Mary Ann Hockey, Eric Calderas, Megan Bennett
  • Patent number: 10913873
    Abstract: Block copolymers for use in block copolymer lithography, self-assembled films of the block copolymers and methods for polymerizing the block copolymers are provided. The block copolymers are characterized by high Flory-Huggins interaction parameters (?). The block copolymers can be polymerized from protected hydroxystyrene monomers or from tert-butyl styrene and 2-vinylpyridine monomers.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: February 9, 2021
    Assignee: WISCONSIN ALUMNI RESEARCH FOUNDATION
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Xiang Yu, Myungwoong Kim
  • Patent number: 10465087
    Abstract: Crosslinkable random copolymers comprising atom transfer radical polymerization (ATRP) initiators and crosslinked copolymer films formed from the copolymers are provided. The random copolymers, which are polymerized from one or more alkyl halide functional inimers and one or more monomers having a crosslinkable functionality, are characterized by pendant ATRP initiating groups and pendant crosslinkable groups.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: November 5, 2019
    Assignee: Wisconsin Alumni Research Foundation
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Myungwoong Kim
  • Publication number: 20190233636
    Abstract: Novel block copolymers (“BCPs”) having non-random distributions of comonomers within at least one of the blocks and methods of using those BCPs in directed self-assembly (“DSA”) processes are provided. The non-random (e.g., gradient-creating) distributions can be customized in order to concentrate the desired comonomer properties in predetermined areas of the BCP. These BCPs can achieve perpendicular orientation with simple annealing and offer superior long-range ordering and lower defectivity when compared to prior art BCPs. These BCPs can be incorporated into compositions that simultaneously offer the benefits of high-? and rapid thermal-annealing kinetics while maintaining similar or improved guide process windows when compared to prior art BCPs.
    Type: Application
    Filed: September 17, 2018
    Publication date: August 1, 2019
    Inventors: Kui Xu, Richard Elsworth Daugherty, JR., Daniel Patrick Sweat, Mary Ann Hockey, Eric Calderas, Megan Bennett
  • Publication number: 20170145139
    Abstract: Crosslinkable random copolymers comprising atom transfer radical polymerization (ATRP) initiators and crosslinked copolymer films formed from the copolymers are provided. The random copolymers, which are polymerized from one or more alkyl halide functional inimers and one or more monomers having a crosslinkable functionality, are characterized by pendant ATRP initiating groups and pendant crosslinkable groups.
    Type: Application
    Filed: January 19, 2017
    Publication date: May 25, 2017
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Myungwoong Kim
  • Publication number: 20170121555
    Abstract: Block copolymers for use in block copolymer lithography, self-assembled films of the block copolymers and methods for polymerizing the block copolymers are provided. The block copolymers are characterized by high Flory-Huggins interaction parameters (?). The block copolymers can be polymerized from protected hydroxystyrene monomers or from tert-butyl styrene and 2-vinylpyridine monomers.
    Type: Application
    Filed: January 12, 2017
    Publication date: May 4, 2017
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Xiang Yu, Myungwoong Kim
  • Patent number: 9587136
    Abstract: Block copolymers for use in block copolymer lithography, self-assembled films of the block copolymers and methods for polymerizing the block copolymers are provided. The block copolymers are characterized by high Flory-Huggins interaction parameters (?). The block copolymers can be polymerized from protected hydroxystyrene monomers or from tert-butyl styrene and 2-vinylpyridine monomers.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: March 7, 2017
    Assignee: Wisconsin Alumni Research Foundation
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Xiang Yu, Myungwoong Kim
  • Patent number: 9097979
    Abstract: Block copolymer-based mask structures for the growth of patterned polymer brushes via surface-initiated atom transfer radical polymerization (SI-ATRP) are provided. Also provided are methods of making the mask structures and methods of using the mask structures to grow patterned polymer brushes. The mask structures comprise a substrate having a surface, a neutral layer comprising a crosslinked copolymer film disposed on the surface of the substrate and a domain-forming block copolymer film disposed on the crosslinked copolymer film. The crosslinked copolymer film comprises crosslinked random copolymer chains having pendant alkyl halide functional groups that are capable of acting as ATRP initiating sites.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: August 4, 2015
    Assignee: Wisconsin Alumni Research Foundation
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Myungwoong Kim, Eungnak Han
  • Publication number: 20150099109
    Abstract: Block copolymers for use in block copolymer lithography, self-assembled films of the block copolymers and methods for polymerizing the block copolymers are provided. The block copolymers are characterized by high Flory-Huggins interaction parameters (?). The block copolymers can be polymerized from protected hydroxystyrene monomers or from tert-butyl styrene and 2-vinylpyridine monomers.
    Type: Application
    Filed: October 8, 2013
    Publication date: April 9, 2015
    Applicant: Wisconsin Alumni Research Foundation
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Xiang Yu, Myungwoong Kim
  • Patent number: 8999623
    Abstract: Polymer films comprising crosslinked random copolymers and methods for making the films are provided. Also provided are polymer films comprising random copolymers that are covalently linked to an underlying substrate. The polymer films can be incorporated into structures in which the films are employed as surface-modifying layers for domain-forming block copolymers and the structures can be used for pattern transfer applications via block copolymer lithography. The crosslinks between the random copolymer chains in the polymer films or the links between the random copolymer chains and the substrate surface are characterized in that they can be cleaved under relatively mild conditions.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 7, 2015
    Assignee: Wiscousin Alumni Research Foundation
    Inventors: Padma Gopalan, Daniel Patrick Sweat, Jonathan Woosun Choi, Myungwoong Kim