Abstract: A compressor is disclosed which can include a first stage and a second stage. In one form the compressor includes contact cooled compressor stages. The compressor can include a rod useful to inject a lubricant for purposes of cooling/lubricating/sealing the rotating components of the compressor. In one form the rod is an elongate rod with openings which permit a lubricant such as oil to be injected. The injected oil can be atomized via the openings. The rod can be positioned in the interstage space between the first and second stages, and can include a variety of openings.

Abstract: Methods, systems and apparatuses for mounting a motor rotor to a shaft of a compressor are disclosed. The shaft can include a rib region that is configured to form a press fit or a transition fit with the rotor bore. An end of the shaft can also include a plurality of crenulations that can be expanded outwardly in a radial direction relative to a centerline of the shaft. After the rotor is mounted onto the shaft, the crenulations can be expanded to eliminate the clearance between the shaft and the rotor to form a press fit with the rotor bore.

Abstract: The present disclosure is directed to a screw compressor system having a compressor housing with a pair of screw rotors rotatably supported within a compression chamber. Lubricant is injected into a compression chamber at a first volume ratio and at a second volume ratio greater than the first volume ratio to increase the sealing and lubrication between the screw rotors and rotor bores in the compressor housing as well as to increase heat transfer from a compressed working fluid in the compression chamber.

Abstract: The present disclosure is directed to a screw compressor system having a compressor housing with a pair of screw rotors rotatably supported within a compression chamber. A lubricant port is in fluid communication with the compression chamber. A nozzle insert having a longitudinal body extending between a first end and a second end can be positioned within the lubricant port. A swirl chamber formed by the nozzle insert or tangential flow into an offset lubricant port is configured to generate an atomized lubricant flow and discharge the atomized lubricant into the compression chamber.

Abstract: Methods, systems, and apparatuses are disclosed to isolate operation vibration of a compressor to reduce operational sound. A compressor may include an external shell, and one or more isolators that separate a compression mechanism of a compressor from the external shell. The isolator can help isolate the vibration of the compression mechanism from the external shell. The isolator can also support a weight of the compression mechanism. The external shell can also include one or more internal seals. The internal seals can help separate a low-pressure side (e.g., a suction side) and a high-pressure side (e.g., a discharge side) of the compression mechanism. The compressor may also include a pressure balancing mechanism configured to help reduce a pressure difference between, for example, two ends of the compression mechanism, so as to reduce/eliminate the compression mechanism from physical shift in position due to the pressure difference.

Abstract: A vibration isolation apparatus for an air conditioning system may include a flow passage, at least a portion of which has a convoluted structure. The flow passage may also be coupled to two stabilizing members. The vibration isolation apparatus may include a structural supporting member to retain the two stabilizing members. The rod may be isolated from the stabilizing members by vibration isolation members. The vibration isolation apparatus may be positioned in a refrigeration line between an outlet of a compressor and a refrigerant pipe. The stabilizing members, the convoluted flow passage and the vibration isolation members may attenuate the vibration generated by the compressor so as to reduce the vibration transmitted to the refrigerant pipe. The structural supporting member may enhance the structural strength of the vibration isolation apparatus to withstand the pressure of the compressed refrigerant.

Abstract: A scroll compressor and methods of assembling the scroll compressor are disclosed. The scroll compressor includes a frame aligned about a longitudinal axis of the scroll compressor, the frame including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending frame interlock mechanisms. A fixed scroll support is aligned about the longitudinal axis, the fixed scroll support including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending fixed scroll support interlock mechanisms configured to engage the frame interlock mechanisms upon radial rotation. A fixed scroll wrap is integral with or attached to the fixed scroll support.

Abstract: A crankshaft assembly for a scroll compressor is disclosed. The crankshaft assembly includes a crankpin having a plurality of apertures therethrough. A crankshaft body has an aperture therethrough. The aperture of the crankshaft and one of the plurality of apertures of the crankpin being aligned when in an assembled state such that in operation fluid flows between the aperture of the crankshaft body and the one of the plurality of apertures of the crankpin. The crankshaft body includes a second aperture aligned with a second of the plurality of apertures of the crankpin. The crankpin and the crankshaft body are separate members. A fastener extends through the second of the plurality of apertures of the crankpin and into the second aperture of the crankshaft body to secure the crankpin and the crankshaft body together in the assembled state.

Abstract: Methods, systems and apparatuses for mounting a motor rotor to a shaft of a compressor are disclosed. The shaft can include a rib region that is configured to form a press fit or a transition fit with the rotor bore. An end of the shaft can also include a plurality of crenulations that can be expanded outwardly in a radial direction relative to a centerline of the shaft. After the rotor is mounted onto the shaft, the crenulations can be expanded to eliminate the clearance between the shaft and the rotor to form a press fit with the rotor bore.

Abstract: A bearing housing drain in a scroll compressor and method for controlling lubrication of a thrust bearing in the scroll compressor are disclosed. The compressor includes a compressor housing; a non-orbiting scroll member and an orbiting scroll member; an orbiting scroll hub having an upper end and a lower end, the lower end being disposed at a vertical elevation that is lower than the upper end; a thrust bearing; a lubricant sump; a housing drain cavity disposed within the compressor housing and configured to receive lubricant from the lubricant sump and to deliver the lubricant to the thrust bearing; and a bearing housing drain fluidly connected to the housing drain cavity and the lubricant sump.

Abstract: Methods, systems and apparatuses for mounting a motor rotor to a shaft of a compressor are disclosed. The shaft can include a rib region that is configured to form a press fit or a transition fit with the rotor bore. An end of the shaft can also include a plurality of crenulations that can be expanded outwardly in a radial direction relative to a centerline of the shaft. After the rotor is mounted onto the shaft, the crenulations can be expanded to eliminate the clearance between the shaft and the rotor to form a press fit with the rotor bore.

Abstract: A tip seal for scroll wraps in a scroll compressor is provided. The tip seal may include surface features to form a tortuous flow path in a seal groove of a scroll wrap. The surface features can help form one or more contraction and/or expansion areas in the tortuous flow path. The tortuous flow path can help provide resistance to fluid flow and help reduce leakage through the seal groove.

Abstract: Methods, systems, and apparatuses are disclosed to isolate operation vibration of a compressor to reduce operational sound. A compressor may include an external shell, and one or more isolators that separate a compression mechanism of a compressor from the external shell. The isolator can help isolate the vibration of the compression mechanism from the external shell. The isolator can also support a weight of the compression mechanism. The external shell can also include one or more internal seals. The internal seals can help separate a low-pressure side (e.g., a suction side) and a high-pressure side (e.g., a discharge side) of the compression mechanism. The compressor may also include a pressure balancing mechanism configured to help reduce a pressure difference between, for example, two ends of the compression mechanism, so as to reduce/eliminate the compression mechanism from physical shift in position due to the pressure difference.

Abstract: Methods, systems and apparatuses for mounting a motor rotor to a shaft of a compressor are disclosed. The shaft can include a rib region that is configured to form a press fit or a transition fit with the rotor bore. An end of the shaft can also include a plurality of crenulations that can be expanded outwardly in a radial direction relative to a centerline of the shaft. After the rotor is mounted onto the shaft, the crenulations can be expanded to eliminate the clearance between the shaft and the rotor to form a press fit with the rotor bore.

Abstract: A vibration isolation apparatus for an air conditioning system may include a flow passage, at least a portion of which has a convoluted structure. The flow passage may also be coupled to two stabilizing members. The vibration isolation apparatus may include a structural supporting member to retain the two stabilizing members. The rod may be isolated from the stabilizing members by vibration isolation members. The vibration isolation apparatus may be positioned in a refrigeration line between an outlet of a compressor and a refrigerant pipe. The stabilizing members, the convoluted flow passage and the vibration isolation members may attenuate the vibration generated by the compressor so as to reduce the vibration transmitted to the refrigerant pipe. The structural supporting member may enhance the structural strength of the vibration isolation apparatus to withstand the pressure of the compressed refrigerant.

Abstract: Systems and methods are used to control operation of a rotary compressor of a refrigeration system to improve efficiency by varying the volume ratio and the speed of the compressor in response to current operating and load conditions. The volume of the axial and/or radial discharge ports of the compressor can be varied to provide a volume ratio corresponding to operating conditions. In addition, permanent magnet motors and/or control of rotor tip speed can be employed for further efficiency gains.

Abstract: An improved bearing housing of a rotary screw compressor is described. The bearing housing is generally shorter than a convention bearing housing. The bearing housing can be configured to enclose and support radial bearings of the screw compressor. The bearing housing can be configured not to enclose axial bearings of the screw compressor in an axial direction.

Abstract: A variable capacity screw compressor comprises a suction port, at least two screw rotors and a discharge port being configured in relation to a selected rotational speed that operates at least one screw rotor at an optimum peripheral velocity that is independent of a peripheral velocity of the at least one screw rotor at a synchronous motor rotational speed for a rated screw compressor capacity. A motor is configured to drive the at least one screw rotor at a rotational speed at a full-load capacity that is substantially greater than the synchronous motor rotational speed at the rated screw compressor capacity. A variable speed drive receives a command signal from a controller and generates a control signal that drives the motor at the selected rotational speed.

Abstract: Lubrication of bearing surfaces in a scroll compressor is enhanced by a vent arrangement which makes use of increased centrifugal force, achieved by locating the outlet of the vent arrangement radially outside of the nominal circumference of the compressor's drive shaft, to both remove refrigerant gas from compressor locations where such gas can inhibit the flow and delivery of lubricant to such surfaces and to increase the lift of lubricant out of the compressor's lubricant sump. Oil retained in the upper surface of the compressor drive shaft is made immediately available for bearing lubrication upon compressor start-up to further enhance compressor lubrication.

Abstract: Lubrication of bearing surfaces in a scroll compressor is enhanced by a vent arrangement which makes use of increased centrifugal force, achieved by locating the outlet of the vent arrangement radially outside of the nominal circumference of the compressor's drive shaft, to both remove refrigerant gas from compressor locations where such gas can inhibit the flow and delivery of lubricant to such surfaces and to increase the lift of lubricant out of the compressor's lubricant sump. Oil retained in the upper surface of the compressor drive shaft is made immediately available for bearing lubrication upon compressor start-up to further enhance compressor lubrication.