Abstract: Controlling a fuel injector in a fuel system for an engine includes switching between a boosted voltage power supply and a lower voltage power supply during energizing a solenoid actuator in a fuel injector, and generating a solenoid energizing waveform including a pull-in tier produced by a boosted voltage incipient current, a boosted voltage second current, and a lower voltage later current, based on the switching between a boosted voltage power supply and a lower voltage power supply. Controlling a fuel injector further includes detecting an arrival timing of the valve based on a property of the lower voltage later current, and electronically trimming the fuel injector based on the detecting an arrival timing. Related control system logic is also disclosed.

Abstract: A fuel system for an internal combustion engine includes a fuel control system having a fueling control unit structured to determine a test point on a tip wear-sensitive region of a fuel injector delivery curve, and store measurements of pressure drops in a pressurized fuel reservoir caused by injections of fuel at the test point. The fueling control unit is further structured to produce an injector health signal based on the stored measurements of pressure drop. Related methodology and control logic for calculation of wear parameters for injection signal duration electronic trimming and prognostic health determinations are also disclosed.

Abstract: Operating an engine system and fuel system includes energizing a solenoid actuator for a spill valve in a fuel injector in a first engine cycle via a standard waveform to inject a shot of fuel. Operating an engine system and fuel system further includes determining suitability for reduced energy operating of the fuel system, and energizing the solenoid actuator via a reduced energy waveform based on the determining suitability so as to inject one or more shots of fuel in a second engine cycle. The operating methodology and control logic can extend an engine speed range for multi-shot fuel injection in an engine.

Abstract: Controlling a fuel injector in a fuel system for an engine includes switching between a boosted voltage power supply and a lower voltage power supply during energizing a solenoid actuator in a fuel injector, and generating a solenoid energizing waveform including a pull-in tier produced by a boosted voltage incipient current, a boosted voltage second current, and a lower voltage later current, based on the switching between a boosted voltage power supply and a lower voltage power supply. Controlling a fuel injector further includes detecting an arrival timing of the valve based on a property of the lower voltage later current, and electronically trimming the fuel injector based on the detecting an arrival timing. Related control system logic is also disclosed.

Abstract: Operating an engine system and fuel system includes energizing a solenoid actuator for a spill valve in a fuel injector in a first engine cycle via a standard waveform to inject a shot of fuel. Operating an engine system and fuel system further includes determining suitability for reduced energy operating of the fuel system, and energizing the solenoid actuator via a reduced energy waveform based on the determining suitability so as to inject one or more shots of fuel in a second engine cycle. The operating methodology and control logic can extend an engine speed range for multi-shot fuel injection in an engine.

Abstract: A fuel system is disclosed for use with an engine. The fuel system may have a plurality of fuel injectors, a common rail fluidly, a pump, and an outlet valve associated with the pump. The fuel system may also have a sensor configured to generate a signal indicative of a pressure of fuel in the common rail, and an electronic control module. The electronic control module may be configured to detect a zero-fueling condition, to determine a first pressure decay rate of the common rail during the zero-fueling condition while the pump is rotating, and to determine a second pressure decay rate of the common rail during the zero-fueling condition after the pump has stopped rotating. The electronic control module may also be configured to selectively generate a diagnostic flag associated with wear of the outlet valve based on the first and second pressure decay rates.

Abstract: A fuel system is disclosed for use with an engine. The fuel system may have a plurality of fuel injectors, a common rail fluidly, a pump, and an outlet valve associated with the pump. The fuel system may also have a sensor configured to generate a signal indicative of a pressure of fuel in the common rail, and an electronic control module. The electronic control module may be configured to detect a zero-fueling condition, to determine a first pressure decay rate of the common rail during the zero-fueling condition while the pump is rotating, and to determine a second pressure decay rate of the common rail during the zero-fueling condition after the pump has stopped rotating. The electronic control module may also be configured to selectively generate a diagnostic flag associated with wear of the outlet valve based on the first and second pressure decay rates.

Abstract: Fuel is injected by energizing a solenoid of a fuel injector for an on-time that terminates at a first end-of-current timing. An end-of-current trim is determined at least in part by estimating a duration between an induced current event in a circuit of the solenoid and a valve/armature interaction event. An induced current event occurs when an armature abruptly stops, and a valve/armature interaction event occurs when the armature couples with or de-couples from the valve member. Fuel is injected in a subsequent injection event by adjusting the end-of-current timing by the end-of-current trim.

Abstract: A cryogenic hydraulic reciprocating piston pump includes a casing which defines a piston chamber. The sidewall of the piston chamber includes a retraction spill port as well as a pumping spill port. At the end of a retraction stroke, a retraction spill passageway that extends through the piston becomes aligned with the retraction spill port and fluid is communicated from the pressurized side of the piston to the unpressurized side of the piston to stop the retraction stroke before the piston “bottoms out”. Similarly, at the end of a pumping stroke, a pumping spill passageway that extends through the piston becomes aligned with the pumping spill port which provides communication between the pressurized side of the piston and the unpressurized side of the piston thereby stopping movement of the piston before it “bottoms out”.

Abstract: A system, related method and computer program product are disclosed for controlling fuel mass of CNG received by an engine. The system may comprise a heat exchanger configured to receive CLNG and supply coolant and to output CNG and return coolant, an injector configured to inject CNG into the engine, a gas line between the injector and heat exchanger, a control valve configured to receive return coolant from the heat exchanger and to change the amount of return coolant flowing through control valve, and a controller connected to the control valve. The gas line may be configured to carry CNG from the heat exchanger to the injector. The controller may be configured to maintain a Gas Line Temperature within an operating range by adjusting the amount of return coolant flowing through the control valve based, at least in part, on the Gas Line Temperature and a Target Return Coolant Temperature.

Abstract: Fuel is injected by energizing a solenoid of a fuel injector for an on-time that terminates at a first end-of-current timing. An end-of-current trim is determined at least in part by estimating a duration between an induced current event in a circuit of the solenoid and a valve/armature interaction event. An induced current event occurs when an armature abruptly stops, and a valve/armature interaction event occurs when the armature couples with or de-couples from the valve member. Fuel is injected in a subsequent injection event by adjusting the end-of-current timing by the end-of-current trim.

Abstract: A method of detecting leakage of a fluid from a tank is disclosed. The method may include determining cumulative commanded fluid consumption of the fluid in the tank over a selected time period, determining an actual change of a volume of the fluid in the tank over the selected time period, and comparing the cumulative commanded fluid consumption to the actual change of volume of the fluid. The method may further include producing a leak warning upon the actual change of volume of the fluid over the selected time period exceeding the cumulative commanded fluid consumption over the selected time period plus a threshold value.

Abstract: A common rail fuel system diagnostic algorithm is executed by an engine control and real time to detect and identify a faulty fuel system component. Rail pressure data is processed through a digital resonating filter having a resonance frequency corresponding to a fault signature. A peak magnitude and phase of the output from the digital resonating filter reveals a degradation level of a fuel injector, and a phase of the output identifies which fuel injector is faulted.

Abstract: A method of detecting leakage of a fluid from a tank is disclosed. The method may include determining cumulative commanded fluid consumption of the fluid in the tank over a selected time period, determining an actual change of a volume of the fluid in the tank over the selected time period, and comparing the cumulative commanded fluid consumption to the actual change of volume of the fluid. The method may further include producing a leak warning upon the actual change of volume of the fluid over the selected time period exceeding the cumulative commanded fluid consumption over the selected time period plus a threshold value.

Abstract: Methods and systems for detecting leakage of a liquid fuel into a gas fuel rail of a dual-fuel system for an internal combustion engine are disclosed. The methods and systems include sending an injection signal from a controller to a fuel injector and subsequently injecting gas fuel and liquid fuel into a cylinder for combustion. A pressure in the gas rail detects the pressure in the gas rail over a pre-determined time period after the injection event. A controller measures pressure fluctuations in the gas rail over a pre-determined time period after the injection event. If the pressure in the gas rail fluctuates by more than the pre-determined amount, the controller is programmed to take at least one mitigating action to prevent or limit damage to the engine.

Abstract: A cryogenic hydraulic reciprocating piston pump includes a casing which defines a piston chamber. The sidewall of the piston chamber includes a retraction spill port as well as a pumping spill port. At the end of a retraction stroke, a retraction spill passageway that extends through the piston becomes aligned with the retraction spill port and fluid is communicated from the pressurized side of the piston to the unpressurized side of the piston to stop the retraction stroke before the piston “bottoms out”. Similarly, at the end of a pumping stroke, a pumping spill passageway that extends through the piston becomes aligned with the pumping spill port which provides communication between the pressurized side of the piston and the unpressurized side of the piston thereby stopping movement of the piston before it “bottoms out”.

Abstract: A system, related method and computer program product are disclosed for controlling fuel mass of CNG received by an engine. The system may comprise a heat exchanger configured to receive CLNG and supply coolant and to output CNG and return coolant, an injector configured to inject CNG into the engine, a gas line between the injector and heat exchanger, a control valve configured to receive return coolant from the heat exchanger and to change the amount of return coolant flowing through control valve, and a controller connected to the control valve. The gas line may be configured to carry CNG from the heat exchanger to the injector. The controller may be configured to maintain a Gas Line Temperature within an operating range by adjusting the amount of return coolant flowing through the control valve based, at least in part, on the Gas Line Temperature and a Target Return Coolant Temperature.

Abstract: A common rail fuel system diagnostic algorithm is executed by an engine control and real time to detect and identify a faulty fuel system component. Rail pressure data is processed through a digital resonating filter having a resonance frequency corresponding to a fault signature. A peak magnitude and phase of the output from the digital resonating filter reveals a degradation level of a fuel injector, and a phase of the output identifies which fuel injector is faulted.

Abstract: Methods and apparatus are provided for testing a fuel pump in a fuel supply system on a IC fuel injected engine, the pump having a pumping element for supplying fuel injectors via a fuel rail. The method includes providing a pump element pumping event; disabling overlapping injectors during a test-period that includes the pumping event; measuring pressure in the rail at least two engine crank angles surrounding the pumping event during the test period; and determining a fuel delivery rate value for the pump based on the measured rail pressures. Methods and apparatus also are provided for determining quantitative leakage rate in the fuel supply system of a fuel injected IC engine, the fuel system including a fuel pump with one or more pumping elements supplying injectors via a fuel rail.

Abstract: Methods and apparatus are disclosed for detecting whether a gear-driven fuel pump has been installed correctly in a fuel injected IC engine, the pump gear being driven by an engine gear to provide fuel to injectors via a fuel rail. The method may include providing a pump element pumping event. The method may also include disabling overlapping fuel injectors and overlapping pumping events during the test period surrounding the selected pumping event, and measuring the pressure in the rail during the pumping event with the overlapping injectors disabled, the at least two different engine crank angles surrounding the pumping event. The method also may further include determining from the measured rail pressures whether the pumping event occurred at a desired engine crank angle. Apparatus to carry out the methods may include a computer programmed for controlling the sequence of the providing, disabling, measuring, and determining functions, as well as software for carrying out the respective functions.