Abstract: A method of manufacturing a motoring system for a gas turbine having the steps of: assembling a pinned mechanical fuse, the pinned mechanical fuse including at least one shear pin; forming an outer housing; installing a reduction gear train into the outer housing, the reduction gear train having an input and an output; operably connecting a motor to the input; operably connecting a clutch to the output using the pinned mechanical fuse, the clutch in operation engages and disengages the reduction gear train; operably connecting a starter to the clutch, the starter having an output shaft; and operably connecting an accessory gearbox to the output shaft of the starter. The clutch is operably connected to the accessory gearbox through the starter and the output shaft. The at least one shear pin in operation shears when torque on the pinned mechanical fuse is greater than or equal to a selected value.

Abstract: A method of manufacturing a motoring system for a gas turbine engine including the steps of: forming a mechanical shaft fuse, the mechanical shaft fuse including a plurality of through holes; forming an outer housing; installing a reduction gear train into the outer housing, the reduction gear train having an input and an output; operably connecting an electric motor to the input; operably connecting a clutch to the output using the mechanical shaft fuse, the clutch in operation engages and disengages the reduction gear train; operably connecting a starter to the clutch, the starter having an output shaft; and operably connecting an accessory gearbox to the output shaft of the starter. The mechanical shaft fuse in operation shears when torque on the mechanical is greater than or equal to a selected value.

Abstract: A method of manufacturing a motoring system for a gas turbine engine including the steps of: forming a mechanical shaft fuse, the mechanical shaft fuse including a plurality of through holes; forming an outer housing; installing a reduction gear train into the outer housing, the reduction gear train having an input and an output; operably connecting an electric motor to the input; operably connecting a clutch to the output using the mechanical shaft fuse, the clutch in operation engages and disengages the reduction gear train; operably connecting a starter to the clutch, the starter having an output shaft; and operably connecting an accessory gearbox to the output shaft of the starter. The mechanical shaft fuse in operation shears when torque on the mechanical is greater than or equal to a selected value.

Abstract: An air turbine starter device includes a gear assembly, a rotor arranged in a cavity of a housing and operably connected the gear assembly, a first manifold having a cavity with a first manifold port operative to direct compressed air to the rotor, and a second manifold having a cavity with a second manifold port operative to direct compressed air to the rotor. The first manifold is larger than the second manifold, the second manifold is fluidly connected in parallel with the first manifold, and the first manifold port and the second manifold port are operative to drive the rotor in a common direction for starting a gas turbine connected to the gear assembly. Air turbine starter systems and methods of starting gas turbine engines are also described.

Abstract: According to an aspect, a system for a gas turbine engine includes a reduction gear train operable to drive rotation of a starter gear train that interfaces to an accessory gearbox of the gas turbine engine. The reduction gear train includes a starter interface gear that engages the starter gear train and a core-turning clutch operably connected to the starter interface gear. The reduction gear train also includes a planetary gear system operably connected to the core-turning clutch and a jacking gear system operably connected to the planetary gear system and a core-turning input.

Abstract: An air turbine starter device comprises a rotor arranged in a cavity of a housing, a first manifold having a cavity with a port operative to direct compressed air to the rotor, a second manifold having a cavity with a port operative to direct compressed air to the rotor, wherein the first manifold is larger than the second manifold.

Abstract: A motoring system for a gas turbine engine having: a reduction gear train having an input and an output; an electric motor operably connected to the input; a clutch operably connected to the output, the clutch in operation engages and disengages the reduction gear train; and a mechanical shaft fuse operably connecting the output to the clutch, the mechanical shaft fuse in operation shears when torque on the mechanical shaft fuse is greater than or equal to a selected value. The mechanical shaft fuse includes a plurality of through holes.

Abstract: According to an aspect, a system for a gas turbine engine includes a reduction gear train operable to drive rotation of a starter gear train that interfaces to an accessory gearbox of the gas turbine engine. The reduction gear train includes a starter interface gear that engages the starter gear train and a core-turning clutch operably connected to the starter interface gear. The reduction gear train also includes a geared rotary actuator including a primary planetary gear system, where the geared rotary actuator is operably connected to the core-turning clutch. The reduction gear train further includes a secondary planetary gear system operably connected to the primary planetary gear system and a core-turning input. The system also includes a mounting pad with an interface to couple a core-turning motor to the core-turning input of the reduction gear train.

Abstract: A method of manufacturing a motoring system for a gas turbine having the steps of: assembling a pinned mechanical fuse, the pinned mechanical fuse including at least one shear pin; forming an outer housing; installing a reduction gear train into the outer housing, the reduction gear train having an input and an output; operably connecting a motor to the input; operably connecting a clutch to the output using the pinned mechanical fuse, the clutch in operation engages and disengages the reduction gear train; operably connecting a starter to the clutch, the starter having an output shaft; and operably connecting an accessory gearbox to the output shaft of the starter. The clutch is operably connected to the accessory gearbox through the starter and the output shaft. The at least one shear pin in operation shears when torque on the pinned mechanical fuse is greater than or equal to a selected value.

Abstract: A motoring system for a gas turbine engine having: a reduction gear train having an input and output; a motor operably connected to the input; a clutch operably connected to the output, the clutch in operation engages and disengages the reduction gear train; and a pinned mechanical fuse operably connecting the output to the clutch, the pinned mechanical fuse having at least one shear pin. The pinned mechanical fuse having: an outer sleeve having a first section, second section, inner chamber, outer wall, and at least one through hole connecting the inner chamber to the outer wall within the first section; and an inner sleeve having a first portion, second portion, outer surface, and at least one blind hole located in the outer surface within the second portion. The second portion being located within the inner chamber and operably connected to the outer sleeve through at least one shear pin.

Abstract: According to an aspect, a system for a gas turbine engine includes a reduction gear train operable to drive rotation of a starter gear train that interfaces to an accessory gearbox of the gas turbine engine. The reduction gear train includes a starter interface gear that engages the starter gear train, a core-turning clutch operably connected to the starter interface gear, and a plurality of stacked planetary gear systems operably connected to the core-turning clutch and a core-turning input. The system also includes a mounting pad including an interface to couple a core-turning motor to the core-turning input of the reduction gear train.

Abstract: An air turbine starter device comprises a rotor arranged in a cavity of a housing, a first manifold having a cavity with a port operative to direct compressed air to the rotor, a second manifold having a cavity with a port operative to direct compressed air to the rotor, wherein the first manifold is larger than the second manifold.

Abstract: According to an aspect, a system for a gas turbine engine includes a reduction gear train operable to drive rotation of a starter gear train that interfaces to an accessory gearbox of the gas turbine engine. The reduction gear train includes a starter interface gear that engages the starter gear train, a core-turning clutch operably connected to the starter interface gear, and a plurality of stacked planetary gear systems operably connected to the core-turning clutch and a core-turning input. The system also includes a mounting pad including an interface to couple a core-turning motor to the core-turning input of the reduction gear train.

Abstract: A motoring system for a gas turbine engine having: a reduction gear train having an input and output; a motor operably connected to the input; a clutch operably connected to the output, the clutch in operation engages and disengages the reduction gear train; and a pinned mechanical fuse operably connecting the output to the clutch, the pinned mechanical fuse having at least one shear pin. The pinned mechanical fuse having: an outer sleeve having a first section, second section, inner chamber, outer wall, and at least one through hole connecting the inner chamber to the outer wall within the first section; and an inner sleeve having a first portion, second portion, outer surface, and at least one blind hole located in the outer surface within the second portion. The second portion being located within the inner chamber and operably connected to the outer sleeve through at least one shear pin.

Abstract: A motoring system for a gas turbine engine having: a reduction gear train having an input and an output; an electric motor operably connected to the input; a clutch operably connected to the output, the clutch in operation engages and disengages the reduction gear train; and a mechanical shaft fuse operably connecting the output to the clutch, the mechanical shaft fuse in operation shears when torque on the mechanical shaft fuse is greater than or equal to a selected value. The mechanical shaft fuse includes a plurality of through holes.

Abstract: According to an aspect, a system for a gas turbine engine includes a reduction gear train operable to drive rotation of a starter gear train that interfaces to an accessory gearbox of the gas turbine engine. The reduction gear train includes a starter interface gear that engages the starter gear train and a core-turning clutch operably connected to the starter interface gear. The reduction gear train also includes a geared rotary actuator including a primary planetary gear system, where the geared rotary actuator is operably connected to the core-turning clutch. The reduction gear train further includes a secondary planetary gear system operably connected to the primary planetary gear system and a core-turning input. The system also includes a mounting pad with an interface to couple a core-turning motor to the core-turning input of the reduction gear train.