Abstract: A method for forming a monolithic seal frame and lid for use with a substrate and electronic circuitry comprises the steps of forming a mandrel from a ceramic and glass based material, forming a seal frame and lid block from a ceramic and glass based material, creating a seal frame and lid by forming a compartment and a plurality of sidewalls in the seal frame and lid block, placing the seal frame and lid on the mandrel such that the mandrel fits within the compartment, and cofiring the seal frame and lid block.

Abstract: A method for forming a monolithic seal frame and lid for use with a substrate and electronic circuitry comprises the steps of forming a mandrel from a ceramic and glass based material, forming a seal frame and lid block from a ceramic and glass based material, creating a seal frame and lid by forming a compartment and a plurality of sidewalls in the seal frame and lid block, placing the seal frame and lid on the mandrel such that the mandrel fits within the compartment, and cofiring the seal frame and lid block.

Abstract: A method for forming a monolithic seal frame and lid for use with a substrate and electronic circuitry comprises the steps of forming a mandrel from a ceramic and glass based material, forming a seal frame and lid block from a ceramic and glass based material, creating a seal frame and lid by forming a compartment and a plurality of sidewalls in the seal frame and lid block, placing the seal frame and lid on the mandrel such that the mandrel fits within the compartment, and cofiring the seal frame and lid block.

Abstract: A system for the fabrication of dome shaped low temperature cofired ceramic (LTCC) substrates comprises a plurality of prefired substrates, a first mandrel, and a second mandrel. The prefired substrates may form a stack and each may include a circular central portion and a plurality of segments uniformly distributed along the circumference of the central portion. Each segment may include a first edge, an opposing second edge, and an end edge. The first and second edges each may have an inner end and an opposing outer end. The end edge may be coupled to the outer end of the first and second edges. The first mandrel may have a first circumference and may be configured to receive the prefired substrates while the stack is formed. The second mandrel may have a second circumference smaller than the first circumference and may be configured to retain the stack during a firing process.

Abstract: A system for the fabrication of dome shaped low temperature cofired ceramic (LTCC) substrates comprises a plurality of prefired substrates, a first mandrel, and a second mandrel. The prefired substrates may form a stack and each may include a circular central portion and a plurality of segments uniformly distributed along the circumference of the central portion. Each segment may include a first edge, an opposing second edge, and an end edge. The first and second edges each may have an inner end and an opposing outer end. The end edge may be coupled to the outer end of the first and second edges. The first mandrel may have a first circumference and may be configured to receive the prefired substrates while the stack is formed. The second mandrel may have a second circumference smaller than the first circumference and may be configured to retain the stack during a firing process.