Abstract: A method of developing a plan for repairing an aircraft by attaching a replacement part to a receiving portion of the aircraft comprises scanning the receiving portion of the aircraft to acquire information about at least one of dimensions, a position, and an orientation of the receiving portion. The method further comprises scanning a plurality of potential replacement parts to acquire dimensional information about the potential replacement parts. The method also comprises creating a repair plan including processing the information acquired in the scanning steps to identify a preferred replacement part of the plurality of potential replacement parts for attaching to the receiving portion of the aircraft.