Abstract: Disclosed are electrochemical reactors with electrodes that have variable porosity across the electrode. The electrodes are designed and micro-architected to have variable porosity and 3D flow. In one aspect, an electrochemical cell apparatus is disclosed. The apparatus includes an electrochemical vessel and an electrochemical fluid contained in the electrochemical vessel. The apparatus further includes a porous electrode submerged in the electrochemical fluid in the electrochemical vessel, the porous electrode having different porosities in different areas of the porous electrode. The different porosities inhibit electrochemical fluid flow and increase electrical conductivity in first areas of the porous electrode with decreased porosity compared to second areas, and enable increased electrochemical fluid flow and decrease electrical conductivity in the second areas of the porous electrode with increased porosity compared to the first areas.

Abstract: The present disclosure relates to a system for optimizing an additive manufacturing (AM) process. The system may use a printing component for using a material to form a component in a layer-by-layer process. An electronic controller may control movement of one of the printing component or a substrate on which the component is being formed, in a manner to optimize a toolpath for the printing component as each layer of the component is formed. Optimization operations are performed using an optimization subsystem which enables manufacturability constraints, as well as optimized toolpaths for each layer of the component, to be defined using contours of a level-set function. The level-set function may be used to define the optimized toolpaths within a fixed, predetermined grid, and the optimized toolpaths then used to generate suitable code for controlling movement of the printing component relative to the substrate to create the part or structure in a layer-by-layer process, using the optimized toolpaths.

Abstract: The present disclosure relates to a system for optimizing an additive manufacturing (AM) process. The system may use a printing component for using a material to form a component in a layer-by-layer process. An electronic controller may control movement of one of the printing component or a substrate on which the component is being formed, in a manner to optimize a toolpath for the printing component as each layer of the component is formed. Optimization operations are performed using an optimization subsystem which enables manufacturability constraints, as well as optimized toolpaths for each layer of the component, to be defined using contours of a level-set function. The level-set function may be used to define the optimized toolpaths within a fixed, predetermined grid, and the optimized toolpaths then used to generate suitable code for controlling movement of the printing component relative to the substrate to create the part or structure in a layer-by-layer process, using the optimized toolpaths.

Abstract: A method (10) for performing stress-based topology optimization of a structure (2, 102, 202) on a computational device (302) is provided. Upon receiving a problem definition of the structure (2, 102, 202) from an input device (304) coupled to an input of the computational device (302), the method (10) may generate a density filter, interpolation schemes for stiffness, volume and stress, a global stress measure, an adaptive normalization scheme and a regional stress measure, to determine an optimized stress-based solution to the problem defined. The method (10) may further enable the optimized solution to be rendered for display at an output device (306) coupled to an output of the computational device (302).

Abstract: Apparatus for controlling shock/boundary-layer interactions created by a supersonic shock on a surface of a structure, includes a cavity formed in the structure and having an opening on the surface. A plate is attached to the surface and covers the opening. A plurality of flaps are formed on the plate and is operable to cooperatively close the opening in response to subsonic airflow condition over the flaps, and open the opening to permit airflow through the cavity in response to supersonic airflow conditions over the flaps.

Abstract: Apparatus for controlling shock/boundary-layer interactions created by a supersonic shock on a surface of a structure, includes a cavity formed in the structure and having an opening on the surface. A plate is attached to the surface and covers the opening. A plurality of flaps are formed on the plate and is operable to cooperatively close the opening in response to subsonic airflow condition over the flaps, and open the opening to permit airflow through the cavity in response to supersonic airflow conditions over the flaps.