Abstract: A method for producing a toothbrush head comprises providing at least two bristle tufts that differ in at least one property; arranging the tufts in a hole-perforation plate comprising holes shaped and distributed according to the desired bristle field; arranging an energy source so that the ends of the bristle tufts and the energy source are arranged contactless, wherein the ends of the bristle tufts to be fused are arranged at different distances to the energy source and are adjusted according to the different property; applying energy to the ends of the bristle tufts until fuse balls are formed; transferring the bristle tufts to a subsequent process position, wherein the distance of the fuse ball of at least one bristle tuft to the hole-perforation plate is different from the distance of said fuse ball to the hole-perforation plate in the fusing position before; over-molding of the fuse balls of the bristle tufts with plastic material thereby forming the brush head or the part (10) thereof.

Abstract: A method for producing a toothbrush head, comprising: providing at least two filament containers, each comprising a supply of loose filaments that differ in at least one of their property selected from material, diameter, cross-section, shape, and presence of additives and/or coating; picking bristle tufts from the containers and arranging them in a perforation plate comprising holes shaped and distributed according to a desired bristle field of the brush head to be produced; arranging an energy source and the ends of the tufts in a contactless arrangement, wherein the ends of the tufts to be fused are at different distances from the energy source, and wherein the distance is adjusted according to the at least one property; applying energy to the ends of the tufts until fuse balls are formed thereon; transferring the tufts to a molding position, wherein a distance between at least one fuse ball and the front surface is different from the distance between the bottom edge of said fuse ball and the front surface