Abstract: The present invention is directed to a process for coating carbon fibers with a pitch material. The process employs a pressurized air-comb for spreading a carbon fiber tow into individual carbon fiber filaments and providing the carbon fiber filaments in a spreaded tow to a powder deposition chamber. A pitch material is dried and finely ground and is then fed into the coating chamber at a point above the traveling spreaded carbon fiber tow. The pitch powder initially falls onto the fiber tow and begins forming a uniform coating around the individual carbon fibers. After falling past the point of the traveling carbon tow, the pitch powder is then recirculated back to the upper portion of the coating chamber and is entrained within a pitch powder cloud through which the threaded fiber tow travels. Fibers that are coated by such a method may be used to form carbon/carbon composites that exhibit high strength and excellent mechanical properties.

Abstract: Hollow carbon fibers and carbon fibers having a generally C-shaped transverse cross-sectional area are produced by extruding a carbonaceous anisotropic liquid precursor through a spinneret having a capillary with a generally C-shaped cross-sectional area, into a fiber filament, controlling the viscosity of the molten precursor, the pressure of the molten precursor and the linear take-up speed of the filament to yield a fiber filament having a cross-sectional area shaped substantially like the shape of the cross-sectional area of the capillary and further having a line-origin microstructure, rendering the filament infusible, heating the filament in an inert pre-carbonizing environment at a temperature in the range of 600.degree. C. to 1000.degree. C. for 1 to 5 minutes, and heating the filament in an inert carbonizing environment at a temperature in the range of 1550.degree. C. to 1600.degree. C. for 5 to 10 minutes, to substantially increase the tensile strength of the filament.

Abstract: Carbon fibers having a multi-lobal transverse cross-section are produced by extruding a carbonaceous anisotropic liquid precursor through a spinneret having a capillary with a multi-lobal cross-section, solidifying the extruded filament, rendering the filament infusible, and heating the filament in an inert environment at a temperature sufficient to substantially increase the tensile strength and modulus of elasticity of the filament.

Abstract: Hollow carbon fibers and carbon fibers having a generally C-shaped transverse cross-sectional area are produced by extruding a carbonaceous anisotropic liquid precursor through a spinneret having a capillary with a generally C-shaped cross-sectional area, into a fiber filament, controlling the viscosity of the molten precursor, the pressure of the molten precursor and the linear take-up speed of the filament to yield a fiber filament having a cross-sectional area shaped substantially like the shape of the cross-sectional area of the capillary and further having a line-origin microstructure, rendering the filament infusible, heating the filament in an inert pre-carbonizing environment at a temperature in the range of 600.degree. C. to 1000.degree. C. for 1 to 5 minutes, and heating the filament in an inert carbonizing environment at a temperature in the range of 1550.degree. C. to 1600.degree. C. for 5 to 10 minutes, to substantially increase the tensile strength of the filament.