Patents by Inventor Danny Eugene Scott
Danny Eugene Scott has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230011321Abstract: An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: ApplicationFiled: September 16, 2022Publication date: January 12, 2023Inventors: John Hewitt LIVERSAGE, Danny Eugene SCOTT, Humphrey Samkelo Lungisani SITHEBE, Kaveshini NAIDOO, Bronwyn Annette KAISER, Michael Lester FISH
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Patent number: 11434136Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: GrantFiled: March 2, 2020Date of Patent: September 6, 2022Assignees: DIAMOND INNOVATIONS, INC., BAKER HUGHES, A GE COMPANY, LLCInventors: Alexanne Johnson, Andrew Dean Gledhill, Danny Eugene Scott, Marc William Bird
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Patent number: 10829999Abstract: Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.Type: GrantFiled: February 17, 2017Date of Patent: November 10, 2020Assignees: DIAMOND INNOVATIONS, INC., BAKER HUGHES, a GE Company LLCInventors: Andrew Gledhill, Danny Eugene Scott, Marc William Bird
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Publication number: 20200198978Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: ApplicationFiled: March 2, 2020Publication date: June 25, 2020Inventors: Alexanne Johnson, Andrew Dean GLEDHILL, Danny Eugene SCOTT, Marc William BIRD
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Publication number: 20200147759Abstract: An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: ApplicationFiled: January 2, 2020Publication date: May 14, 2020Inventors: John Hewitt LIVERSAGE, Danny Eugene SCOTT, Humphrey Samkelo Lungisani SITHEBE, Kaveshini NAIDOO, Bronwyn Annette KAISER, Michael Lester FISH
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Patent number: 10618814Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure—high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: GrantFiled: April 9, 2018Date of Patent: April 14, 2020Assignees: DIAMOND INNOVATIONS, INC., BAKER HUGHES, a GE Company, LLCInventors: Alexanne Johnson, Andrew Dean Gledhill, Danny Eugene Scott, Marc William Bird
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Publication number: 20190106327Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure—high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: ApplicationFiled: April 9, 2018Publication date: April 11, 2019Inventors: Alexanne JOHNSON, Andrew Dean GLEDHILL, Danny Eugene SCOTT, Marc William BIRD
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Patent number: 10017390Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure—high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: GrantFiled: March 18, 2016Date of Patent: July 10, 2018Assignees: DIAMOND INNOVATIONS, INC., BAKER HUGHES, A GE COMPANY, LLCInventors: Alexanne Johnson, Andrew Dean Gledhill, Danny Eugene Scott, Marc William Bird
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Publication number: 20180162779Abstract: A polycrystalline diamond (PCD) compact and method for making the compact are provided. The method includes bringing a first PCD wafer and a second PCD wafer together at an interface in the presence of a bonding agent to form an unbonded assembly and bonding the wafers together at the interface at a pressure and temperature at which diamond is thermodynamically stable. The first PCD wafer is more thermally stable than the second PCD wafer.Type: ApplicationFiled: February 12, 2018Publication date: June 14, 2018Inventors: John Hewitt Liversage, lain Patrick Goudemond, Danny Eugene Scott
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Patent number: 9970240Abstract: A polycrystalline diamond (PCD) composite compact element comprising a PCD structure bonded to a cemented carbide substrate, in which at least a peripheral region of the substrate comprises cemented carbide material having a mean free path (MFP) characteristic of at least about 0.1 microns and at most about 0.7 microns; and an elastic limit of at least about 1.9 GPa.Type: GrantFiled: January 13, 2014Date of Patent: May 15, 2018Assignees: Element Six GmbH, Baker Hughes IncorporatedInventors: Danny Eugene Scott, Jimmy Wayne Eason, David Alexander Curry, Igor Yuri Konyashin
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Publication number: 20170234077Abstract: Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.Type: ApplicationFiled: February 17, 2017Publication date: August 17, 2017Inventors: Andrew GLEDHILL, Danny Eugene SCOTT, Marc William BIRD
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Patent number: 9719308Abstract: A polycrystalline diamond (PCD) composite compact element 100 comprising a substrate 130, a PCD structure 120 bonded to the substrate 130, and a bond material in the form of a bond layer 140 bonding the PCD structure 120 to the substrate 130; the PCD structure 120 being thermally stable and having a mean Young's modulus of at least about 800 GPa, the PCD structure 120 having an interstitial mean free path of at least about 0.05 microns and at most about 1.5 microns; the standard deviation of the mean free path being at least about 0.05 microns and at most about 1.5 microns. Embodiments of the PCD composite compact element may be for a tool for cutting, milling, grinding, drilling, earth boring, rock drilling or other abrasive applications, such as the cutting and machining of metal.Type: GrantFiled: August 21, 2014Date of Patent: August 1, 2017Assignees: Element Six Limited, Baker Hughes IncorporatedInventors: Danny Eugene Scott, Kurtis Karl Schmitz, Clement David Van Der Riet, Antionette Can
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Publication number: 20160289078Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure—high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.Type: ApplicationFiled: March 18, 2016Publication date: October 6, 2016Inventors: Alexanne JOHNSON, Andrew Dean GLEDHILL, Danny Eugene SCOTT, Marc William BIRD
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Publication number: 20160167200Abstract: An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: ApplicationFiled: February 24, 2016Publication date: June 16, 2016Inventors: John Hewitt Liversage, Danny Eugene Scott, Humphrey Samkelo Lungisani Sithebe, Kaveshini Naidoo, Bronwyn Annette Kaiser, Michael Lester Fish
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Publication number: 20160159693Abstract: A polycrystalline diamond (PCD) compact and method for making the compact are provided. The method includes bringing a first PCD wafer and a second PCD wafer together at an interface in the presence of a bonding agent to form an unbonded assembly and bonding the wafers together at the interface at a pressure and temperature at which diamond is thermodynamically stable. The first PCD wafer is more thermally stable than the second PCD wafer.Type: ApplicationFiled: February 8, 2016Publication date: June 9, 2016Inventors: John Hewitt LIVERSAGE, Iain Patrick GOUDEMOND, Danny Eugene SCOTT
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Patent number: 9297213Abstract: A PCD insert comprises a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: GrantFiled: March 8, 2010Date of Patent: March 29, 2016Assignees: BAKER HUGHES INCORPORATED, ELEMENT SIX LIMITEDInventors: John Hewitt Liversage, Danny Eugene Scott, Humphrey Samkelo Lungisani Sithebe, Kaveshini Naidoo, Bronwyn Annette Kaiser, Michael Lester Fish
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Patent number: 9255312Abstract: A polycrystalline diamond (PCD) compact and method for making the compact are provided. The method includes bringing a first PCD wafer and a second PCD wafer together at an interface in the presence of a bonding agent to form an unbonded assembly and bonding the wafers together at the interface at a pressure and temperature at which diamond is thermodynamically stable. The first PCD wafer is more thermally stable than the second PCD wafer.Type: GrantFiled: April 8, 2009Date of Patent: February 9, 2016Inventors: John Hewitt Liversage, Iain Patrick Goudemond, Danny Eugene Scott
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Publication number: 20150083502Abstract: A polycrystalline diamond (PCD) composite compact element 100 comprising a substrate 130, a PCD structure 120 bonded to the substrate 130, and a bond material in the form of a bond layer 140 bonding the PCD structure 120 to the substrate 130; the PCD structure 120 being thermally stable and having a mean Young's modulus of at least about 800 GPa, the PCD structure 120 having an interstitial mean free path of at least about 0.05 microns and at most about 1.5 microns; the standard deviation of the mean free path being at least about 0.05 microns and at most about 1.5 microns. Embodiments of the PCD composite compact element may be for a tool for cutting, milling, grinding, drilling, earth boring, rock drilling or other abrasive applications, such as the cutting and machining of metal.Type: ApplicationFiled: August 21, 2014Publication date: March 26, 2015Inventors: Danny Eugene Scott, Kurtis Karl Schmitz, Clement David Van Der Riet, Antionette Can
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Publication number: 20140262533Abstract: A polycrystalline diamond (PCD) composite compact element comprising a PCD structure bonded to a cemented carbide substrate, in which at least a peripheral region of the substrate comprises cemented carbide material having a mean free path (MFP) characteristic of at least about 0.1 microns and at most about 0.7 microns; and an elastic limit of at least about 1.9 GPa.Type: ApplicationFiled: January 13, 2014Publication date: September 18, 2014Inventors: Danny Eugene Scott, Jimmy Wayne Eason, David Alexander Curry, Igor Yuri Konyashin
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Publication number: 20120055717Abstract: An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or ail of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: ApplicationFiled: March 8, 2010Publication date: March 8, 2012Inventors: John Hewitt Liversage, Danny Eugene Scott, Humphrey Samkelo Lungisani Sithebe, Kaveshini Naidoo, Bronwyn Annette Kaiser, Michael Lester Fish